Product Description
I. CH MOTOR – AC Re-synchronous Motor S593A(59mm)
Profile:
| -Output Speed: | 1.6-99RPM |
| -Voltage: | 24-220VAC |
| -Current: | 0.032-0.3A |
| -Frequency: | 50/60Hz |
| -Input Power: | <16W |
| -Noise: | <40dB |
| -Rotation: | CW/CCW /Bi-directional |
Drawing:
Specification:
| Model | Output speed (rpm) | Output Torque (kg. Cm / lb. In) | Voltage (V. AC) | Current (A) | Frequency (Hz) | Input Power (W) | Noise (dB) | Rotation | ||
| S1 continuous | S2 15 minutes | S2 5 minutes | ||||||||
| S593-80-1.6 | 1.6 | >80 / 70 | If intermittent running, low-speed motor can output 150kg. Cm torque, it is a customization for you. Welcome to contact us freely! | 24 ********* 110 ********* 220 | <0.3 ********** <0.065 ********* <0.032 | 50/60Hz | <16 | <40 | CW / CCW / Bi-directional | |
| S593-80-02 | 2 | >80 / 70 | ||||||||
| S593-80-2.5 | 2.5 | >80 / 70 | ||||||||
| S593-80-03 | 3 | 80 / 70 | ||||||||
| S593-60-04 | 4 | 60 / 52.2 | ||||||||
| S593-50-05 | 5 | 50 / 43.5 | ||||||||
| S593-30-08 | 8 | 30 / 26 | ||||||||
| S593-25-10 | 10 | 25 / 21.8 | ||||||||
| S593-20-12 | 12 | 20 / 17.4 | ||||||||
| S593-16-15 | 15 | 16 / 13.9 | 29 / 25.2 | 35 / 30.5 | ||||||
| S593-12-20 | 20 | 12 / 10.4 | 22 / 19.1 | 26 / 22.6 | ||||||
| S593-10-25 | 25 | 10 / 8.7 | 17 / 14.8 | 21 / 18.2 | ||||||
| S593-08-30 | 30 | 8 / 7 | 15 / 13 | 17.5 / 15.2 | ||||||
| S593-05-50 | 50 | 5 / 4.35 | 9 / 7.8 | 10.5 / 9.1 | ||||||
| S593-05-60 | 60 | 4.5 / 3.9 | 7 / 6 | 8.8 / 7.7 | ||||||
| S593-03-99 | 99 | 2.5 / 2.17 | 4.5 / 3.5 | 5.3 / 4.6 | ||||||
| Note: Above datas are from motors under 50Hz. If under 60Hz, Speed*1.2, Torque/1.2 Other speed and torque needed, please contact our sale department | ||||||||||
Factory Ability:
I. CH concentrates on designing the latest technology motors and meet our customer’s requirements, we have the very capable R&D team to ensure products quality and provide all the customers with the best solution, the products like AC Synchronous Motor, Geared Motor, Reversible Synchronous Motor, which uses in household appliance, Auto Control Machine, etc.
Workshop:
Advantages:
1. Reliable supplier, direct manufacture 8 years;
2. CE, RoHS, IS09001…Certificate report;
3. OEM&OED Service, after-sales service 24*7, technical support;
Details:
Package:
-Wrap the goods in a rigid way;
-Shipping way: Sea, air or train;
-Lead time: 15 – 40 working days.
FAQ:
Q: What lowest speed can you make?
A: 1 rpm to 2rpm…
Q: What application of your AC reversible synchronous motor?
A: Household appliance, Auto Control Machine, etc.
Q: If I place an order, how long will you ship out the goods?
A: For the sample order, it takes approximate 2 weeks; For the batch order, lead time will be around 40 days.
Q: Do you provide OEM services?
A: Yes, we can provide OEM services for volume production. Feel free to talk to us about your branding needs.
Applications:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Size: | 59mm |
|---|---|
| Output Speed: | 1.6-99rpm |
| Voltage: | 24V-220VAC |
| Current: | 0.032-0.3A |
| Frequency: | 50/60Hz |
| Input Power: | 16W |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
How do variable frequency drives (VFDs) impact the performance of AC motors?
Variable frequency drives (VFDs) have a significant impact on the performance of AC motors. A VFD, also known as a variable speed drive or adjustable frequency drive, is an electronic device that controls the speed and torque of an AC motor by varying the frequency and voltage of the power supplied to the motor. Let’s explore how VFDs impact AC motor performance:
- Speed Control: One of the primary benefits of using VFDs is the ability to control the speed of AC motors. By adjusting the frequency and voltage supplied to the motor, VFDs enable precise speed control over a wide range. This speed control capability allows for more efficient operation of the motor, as it can be operated at the optimal speed for the specific application. It also enables variable speed operation, where the motor speed can be adjusted based on the load requirements, resulting in energy savings and enhanced process control.
- Energy Efficiency: VFDs contribute to improved energy efficiency of AC motors. By controlling the motor speed based on the load demand, VFDs eliminate the energy wastage that occurs when motors run at full speed even when the load is light. The ability to match the motor speed to the required load reduces energy consumption and results in significant energy savings. In applications where the load varies widely, such as HVAC systems, pumps, and fans, VFDs can provide substantial energy efficiency improvements.
- Soft Start and Stop: VFDs offer soft start and stop capabilities for AC motors. Instead of abruptly starting or stopping the motor, which can cause mechanical stress and electrical disturbances, VFDs gradually ramp up or down the motor speed. This soft start and stop feature reduces mechanical wear and tear, extends the motor’s lifespan, and minimizes voltage dips or spikes in the electrical system. It also eliminates the need for additional mechanical devices, such as motor starters or brakes, improving overall system reliability and performance.
- Precision Control and Process Optimization: VFDs enable precise control over AC motor performance, allowing for optimized process control in various applications. The ability to adjust motor speed and torque with high accuracy enables fine-tuning of system parameters, such as flow rates, pressure, or temperature. This precision control enhances overall system performance, improves product quality, and can result in energy savings by eliminating inefficiencies or overcompensation.
- Motor Protection and Diagnostic Capabilities: VFDs provide advanced motor protection features and diagnostic capabilities. They can monitor motor operating conditions, such as temperature, current, and voltage, and detect abnormalities or faults in real-time. VFDs can then respond by adjusting motor parameters, issuing alerts, or triggering shutdowns to protect the motor from damage. These protection and diagnostic features help prevent motor failures, reduce downtime, and enable predictive maintenance, resulting in improved motor reliability and performance.
- Harmonics and Power Quality: VFDs can introduce harmonics into the electrical system due to the switching nature of their operation. Harmonics are undesirable voltage and current distortions that can impact power quality and cause issues in the electrical distribution network. However, modern VFDs often include built-in harmonic mitigation measures, such as line reactors or harmonic filters, to minimize harmonics and ensure compliance with power quality standards.
In summary, VFDs have a profound impact on the performance of AC motors. They enable speed control, enhance energy efficiency, provide soft start and stop capabilities, enable precision control and process optimization, offer motor protection and diagnostic features, and address power quality considerations. The use of VFDs in AC motor applications can lead to improved system performance, energy savings, increased reliability, and enhanced control over various industrial and commercial processes.
What are the safety considerations when working with or around AC motors?
Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:
- Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
- Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
- Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
- Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
- Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
- Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.
It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.
How does the speed control mechanism work in AC motors?
The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.
Speed Control in Induction Motors:
Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:
- Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
- Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
- Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.
Speed Control in Synchronous Motors:
Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:
- Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
- Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
- DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.
These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.
editor by CX 2024-04-16
China Custom 24V-220V AC Reversible Dual Shaft Electric Motor with High Torque Low Rpm for Air Conditioner vacuum pump belt
Product Description
Note:
The specifications can be designed according to the customer’s requirements!
Option:
The Shaft length, voltage, noise, life…
Application:
Laminator, Paper Shredder, Fan, Electric Oven, Grill, Air Conditioner, Heater Machines…
Parameter:
| Model | Output speed (rpm) | Output Torque (kg.cm / lb.in) | Voltage (V.AC) | Current (A) | Frequency (Hz) | Input Power (W) | Noise (dB) | Rotation | ||
| S1 continuous | S2 15 minutes | S2 5 minutes | ||||||||
| S643-30-15 | 15 | 30 / 26.1 | 40 / 34.8 | 60 / 52.2 | 24 ********* 110 ********* 220 |
<0.9 ********** <0.2 ********* <0.1 |
50/60Hz | <20 | <45 | CW / CCW / Bi-directional |
| S643-22-20 | 20 | 22 / 19.1 | 30 / 26.1 | 45 / 39.2 | ||||||
| S643-18-25 | 25 | 18 / 15.7 | 24 / 20.9 | 36 / 31. | ||||||
| S643-15-30 | 30 | 15 / 13 | 20 / 17.4 | 30 / 26.1 | ||||||
| S643-12-40 | 40 | 11.5 / 10 | 15 / 13 | 22.5 / 19.8 | ||||||
| S643-09-50 | 50 | 9 / 7.8 | 12 / 10.4 | 18 / 15.7 | ||||||
| S643-08-60 | 60 | 7.5 / 6.5 | 10 / 8.7 | 15 / 13 | ||||||
| S643-07-70 | 70 | 6.4 / 5.6 | 8.6 / 7.5 | 12.8 / 11.1 | ||||||
| S643-06-80 | 80 | 5.6 / 4.9 | 7.5 / 6.5 | 11 / 9.6 | ||||||
| S643-05-99 | 99 | 4.5 / 3.9 | 6 / 5.2 | 9 / 7.8 | ||||||
| S643-03-152 | 152 | 3 / 2.6 | 4 / 3.5 | 6 / 5.2 | ||||||
| Note: The above data are from motors under 50Hz. If under 60Hz, Speed*1.2, Torque/1.2 Other speed and torque needed, please contact our sale department | ||||||||||
About Us:
I.CH motion co., LTD, headquartered in HangZhou, is a professional manufacturer and supplier of the motor. We have provided AC Motor, AC gear motor, DC gear motor, BLDC motor, BLDC Gear motor, BLDC Servo motor since 2006.
As a professional manufacturer who has professional teams, we can custom according to your needs.
Certificate:
IOS9001, CE
Service:
1, OEM & ODM service.
2, Quick reply: all email will be replied in 12 hours.
3, Shipment: take photos, send them to customers for confirmation.
Shipping:
1, Carton, Pallet, or what you want.
2, The Delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1, Are you a factory?
Yes, we have been in designing and providing excellent motors for customers.
2, Can you provide a sample?
Yes.
3, How long you could prepare samples?
If customized one, about a week around.
4, If My package has missing products. What can I do?
Please contact our support team and we will confirm your order with the package contents. We apologize for any inconvenience. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Low Speed |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Certification: | ISO9001, CCC |
| Brand: | I.CH |
| Customization: |
Available
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|---|
Can you explain the concept of motor efficiency and how it relates to AC motors?
Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.
In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.
The efficiency of an AC motor is influenced by several factors:
- Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
- Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
- Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
- Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
- Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.
Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.
Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.
In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
How does the speed control mechanism work in AC motors?
The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.
Speed Control in Induction Motors:
Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:
- Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
- Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
- Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.
Speed Control in Synchronous Motors:
Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:
- Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
- Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
- DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.
These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.
editor by CX 2024-04-10
China Standard 6V 6mm Low Rpm Electric Gear Motors with Planetary Gearbox motor electric
Product Description
6V 6mm Low Rpm Electric Gear Motors with Planetary Gearbox
Product Description
Can be customized
Voltage scope: 1.5 to 6V
Rating voltage: 6V
No-loading:
Speed: 17rpm
Current: 120mA
On-loading:
Speed: 14rpm
Current: 200mA
Torque: 729gf.cm
Output: 0.3W
Gear Box Length: 23.7mm
Output power: 0.01 to 0.5W
Gear ratio: 576:1
We also have the following items:
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWPD016016-36 | 6.0 | 286 | 110 | 229 | 200 | 92 | 9.0 | 33.8 | 1000 | 4000 | 36 | 15.1 |
| ZWPD016016-64 | 6.0 | 161 | 120 | 129 | 200 | 108 | 10.6 | 38.1 | 1500 | 5000 | 64 | 19.4 |
| ZWPD016016-96 | 6.0 | 107 | 120 | 86 | 200 | 162 | 15.9 | 1500 | 5000 | 96 | ||
| ZWPD016016-144 | 6.0 | 71 | 120 | 57 | 200 | 243 | 23.8 | 1500 | 5000 | 144 | ||
| ZWPD016016-216 | 6.0 | 48 | 120 | 38 | 200 | 365 | 35.7 | 1000 | 4000 | 216 | ||
| ZWPD016016-256 | 6.0 | 39 | 120 | 31 | 200 | 324 | 31.8 | 42.4 | 1500 | 5000 | 256 | 23.7 |
| ZWPD016016-384 | 6.0 | 26 | 120 | 21 | 200 | 486 | 48 | 1500 | 5000 | 384 | ||
| ZWPD016016-576 | 6.0 | 17 | 120 | 14 | 200 | 729 | 71 | 1500 | 5000 | 576 | ||
| ZWPD016016-864 | 6.0 | 12 | 120 | 9 | 200 | 1094 | 107 | 1500 | 5000 | 864 | ||
| ZWPD016016-1296 | 6.0 | 8 | 120 | 6 | 200 | 1000 | 98 | 1000 | 4000 | 1296 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing:
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Smart Home |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Samples: |
US$ 85/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-05-30
China 28mm 12V 24V 7.73W Low Rpm 73rpm Magnetic DC Brushed Planetary Gear Small Motor for LED Light Electric Motor with Great quality
Item Description
| BG 28ZYT DC Brushed Motor | |
| Environmental Circumstances | -20ºC~50ºC |
| Insulation Clase | B |
| Safety class | IP44 |
| Sound | ≤65dB |
| Variety of phases | Single |
| Lifespan | >1000h |
| Electrical Requirements | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28395-one | 12 | 3.79 | 3800 | .01 | .forty seven | 4500 | .11 | 0.064 | 2.6 |
| BG 28395-two | 24 | 7.73 | 5200 | .014 | .5 | 6000 | .11 | 0.097 | 2.72 |
| We can also personalize merchandise according to consumer demands . | |||||||||
| Planetary Gear Motor Technological Info-BG | ||||||||
| Ratio | 3.3 | 4.6 | 37.7 | 52.one | 70 | 585 | 810 | 2911 |
| NO-load speed | 1363 | 978 | 119 | 86 | sixty four | 8 | five.5 | 2.3 |
| Rated pace(rpm) | 1151 | 826 | 100 | seventy three | 64 | six.5 | 4.five | 1.nine |
| Rated torque | .571 | .041 | .32 | .forty four | .52 | 2 | two | two |
Established in 1994, HangZhou BG Motor Factory is a specialist maker of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, Common motors and AC motors. We have a plant location of 6000 square meters, multiple patent certificates, and we have the impartial layout and advancement capabilities and sturdy technical force, with an annual output of more than 1 million models. Because the commencing of its institution, BG motor has focused on the overall answer of motors. We manufacture and design motors, provide expert tailored services, respond speedily to consumer wants, and actively aid customers to fix difficulties. Our motor merchandise are exported to twenty nations, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Solar, has more than 40 years of expertise in motor technology, and our other engineers also have more than 15 several years of expertise, and 60% of our personnel have a lot more than ten years of expertise, and we can guarantee you that the quality of our motors is leading notch.
The goods go over AGV, underwater robots, robots, sewing equipment industry, automobiles, medical tools, computerized doorways, lifting tools, industrial tools and have a vast variety of purposes.
We strive for CZPT in the good quality of each and every product, and we are only a little and sophisticated producer.
Our vision: Travel the globe forward and make daily life much better!
Q:1.What kind of motors can you provide?
A:At existing, we mostly create brushless DC motors, brush DC motors, AC motors, Common Motors the electricity of the motor is less than 5000W, and the diameter of the motor is not much more than 200mm
Q:2.Can you send out me a price tag list?
A:For all of our motors, they are tailored dependent on various needs like lifetime, sounds,voltage,and shaft etc. The value also differs according to once-a-year quantity. So it truly is truly tough for us to supply a value list. If you can share your in depth demands and annual amount, we are going to see what offer you we can offer.
Q:3.Can l get some samples?
A:It depends. If only a number of samples for individual use or substitute, I am scared it will be hard for us to give due to the fact all of our motors are customized made and no inventory accessible if there are no further needs. If just sample screening before the formal get and our MOQ,price tag and other terms are acceptable,we would love to give samples.
This autumn:Can you offer OEM or ODM provider?
A:Indeed,OEM and ODM are both available, we have the expert R&D dept which can provide professional solutions for you.
Q5:Can l visit your manufacturing facility before we spot an buy?
A:welcome to check out our factory,dress in every pleased if we have the chance to know every other far more.
Q:6.What’s the direct time for a normal buy?
A:For orders, the regular direct time is 15-twenty times and this time can be shorter or for a longer time based mostly on the different model,interval and quantity.
|
US $5.99-9.99 / Piece | |
2 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| BG 28ZYT DC Brushed Motor | |
| Environmental Conditions | -20ºC~50ºC |
| Insulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
###
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28395-1 | 12 | 3.79 | 3800 | 0.01 | 0.47 | 4500 | 0.11 | 0.064 | 2.6 |
| BG 28395-2 | 24 | 7.73 | 5200 | 0.014 | 0.5 | 6000 | 0.11 | 0.097 | 2.72 |
| We can also customize products according to customer requirements . | |||||||||
###
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 3.3 | 4.6 | 37.7 | 52.1 | 70 | 585 | 810 | 2911 |
| NO-load speed | 1363 | 978 | 119 | 86 | 64 | 8 | 5.5 | 2.3 |
| Rated speed(rpm) | 1151 | 826 | 100 | 73 | 64 | 6.5 | 4.5 | 1.9 |
| Rated torque | 0.027 | 0.041 | 0.32 | 0.44 | 0.52 | 2 | 2 | 2 |
|
US $5.99-9.99 / Piece | |
2 Pieces (Min. Order) |
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | DC |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | Can Be Choosen |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| BG 28ZYT DC Brushed Motor | |
| Environmental Conditions | -20ºC~50ºC |
| Insulation Clase | B |
| Protection class | IP44 |
| Noise | ≤65dB |
| Number of phases | Single |
| Lifespan | >1000h |
###
| Electrical Specifications | |||||||||
| Model | RATED LOAD | NO LOAD | STALL | ||||||
| Voltage | Power |
Speed |
Torque | Current | Speed | Current | Torque | Current | |
| V | W | rpm | N.m | A | rpm | A | N.m | A | |
| BG 28395-1 | 12 | 3.79 | 3800 | 0.01 | 0.47 | 4500 | 0.11 | 0.064 | 2.6 |
| BG 28395-2 | 24 | 7.73 | 5200 | 0.014 | 0.5 | 6000 | 0.11 | 0.097 | 2.72 |
| We can also customize products according to customer requirements . | |||||||||
###
| Planetary Gear Motor Technical Data-BG | ||||||||
| Ratio | 3.3 | 4.6 | 37.7 | 52.1 | 70 | 585 | 810 | 2911 |
| NO-load speed | 1363 | 978 | 119 | 86 | 64 | 8 | 5.5 | 2.3 |
| Rated speed(rpm) | 1151 | 826 | 100 | 73 | 64 | 6.5 | 4.5 | 1.9 |
| Rated torque | 0.027 | 0.041 | 0.32 | 0.44 | 0.52 | 2 | 2 | 2 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-01-23
China 15W 110V 220v High Torque Low Rpm 1ph 3ph Speed Adjustable AC Gear Motor with Speed Controller motorbase
Warranty: 3months-1year
Model Number: 3IK15GN
Type: Induction Motor
Frequency: 50HZ/60HZ
Phase: Single-phase
Protect Feature: Drip-proof
AC Voltage: 110v-380v
Efficiency: IE 2
Product Name: AC induction motor
Power: 15w (6w-750w)
Torque: 90mN.m
Rated Speed: 1450r/min
Motor Frame Size: 104mm
Pinion Shaft: GN Type
Current: 0.350A
Capacitor: 6.0uF
Motor Type: Induction motor
Certification: ce
Packaging Details: carton
15W 110V 220v High Torque Low Rpm 1ph 3ph Speed Adjustable AC Gear Motor with Speed Controller Specification we can custom parameters and shaft size, please contact us 1. When the motor is approved under various safety standards, the model name on the nameplate is the approved model name. Note:2. “-A” it means the voltage 110V, the assembly capacitor value it is according the label.
| Motor TypeLead Wire Type | Output powerW | VoltageV | FrequencyHz | CurrentA | Starting torquemN.m | Raed TorquemN.m | Rated speedr/min | CapacitorμF | ||
| Pinion Shaft | Round Shaft | |||||||||
| 3IK15GN-C | 3IK15A-C | 15 | 1ph220 | 50 | 0.18 | 90 | 125 | 1250 | 1.2 | |
| 1ph230 | 0.2 | |||||||||
| 3RK15GN-C | 3RK15A-C | 15 | 1ph220 | 60 | 0.16 | 65 | 105 | 1550 | ||
| 1ph230 | 0.15 | 70 | ||||||||
| Gearhead Type | Gearhead Model | Gear Ratio | |||
| Long LifeLow Noise | 3GN K | 3 3.6 5 6 7.5 9 12.5 180 200 | |||
| 2GN K (Mid-gearbox) | |||||
Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by czh
China Best Sales High temperature AC electric Three Phase low rpm Speed Control induction electric Vibrating Motor wholesaler
Warranty: 1 year
Model Number: SOP-120W
Type: Asynchronous Motor
Frequency: 50/60 Hz
Phase: Three-phase
Protect Feature: Totally Enclosed
AC Voltage: 220V/380V
Efficiency: IE 2
rotating speed: 2P
Certification: ce
Packaging Details: To be packed with high quality box
Port: HangZhou or any port in China
Products Description High temperature long axis motorsUsages:Widely used in CZPT reflow soldering machines, wave soldering machines, shoe machines, packaging machinery, kitchen equipment, tunnel furnaces, experimental instruments, oven equipment, high-temperature coating equipment, etc.Specification: 40W 60W 90W 120W 180W 300W 450W 750W 1100W 1500W 2200W product show Features:1. The high temperature resistant motor adopts fashionable aluminum alloy appearance design and beautiful appearance.2. The motor uses high-precision bearing brands, special bearing grease, low noise, low vibration, and long bearing life.3. High-tech design is adopted to reduce the electromagnetic load of the motor and improve the high-performance efficiency of the motor.4. The high temperature resistant motor adopts high temperature resistant H-class insulating material to ensure the safe operation of the motor in a high temperature environment. It will not age or burn out.5. Adopting advanced thermodynamic analysis method for structural design, using unique “motor heat dissipation” design, breaking the traditional exhaust-type heat dissipation method. .6. The shaft is made of chrome steel and stainless steel, which can be customized according to customer requirements. The shaft can be lengthened and shortened (the shaft can be up to 230mm), and the shaft diameter can be up to 26mm (1500W high temperature motor)7. Motor voltage: single-phase 220V, three-phase 220V/380V, 2 poles, other quantities can be customized. Recommend Products Company Profile FAQ Q1: What’s the shipping/freight cost?A1: It depends on the quantities and shipping methods, please contact us for accurate quotation. Q2: What’s the leading time?A2: It takes 7 working days for those in stock, and takes 10-15 working days for those out of stock. Q3: Can you produce special voltage ring blowers? such as 110V and 400V etcA3: Yes, we can. Please contact us freely for more details. Q4: How to choose the model?A4: You need to tell us Air flow, operating pressure, operating mode(vacuum or pressure), motor voltage and frequency, and then we’ll choose you the right one. Q5: How to operate the blower?A5: Connect with wire, and turn on the power, so you can use it directly, about the wiring method, we will tell you how to doaccording to your voltage, so at first , you need to tell us your voltage and phase,its important. Q6: What is the material of your machine , is it oil free?A6: Our machine is aluminum alloy, motor is 100% copper coil. of course, it’s oil free.
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
China Best Sales CE certified 6.5 inch high torque 6.5 N.m low rpm 200 RPM dc automated guided vehicle agv brushless gearless hub servo motor with high quality
Warranty: 3months-1year
Model Number: ZLLG65ASM250-L
Usage: Robot, AGV
Type: SERVO MOTOR
Torque: 6.5N.M
Construction: Permanent Magnet
Commutation: Brushless
Protect Feature: Drip-proof
Speed(RPM): 200RPM
Continuous Current(A): 3-17A
Efficiency: Ie 3
Certification: ce
Outside diameter with tyre: 170mm
Shaft type: single/double shaft
Power type: DC motor
Rated voltage: 24VDC
Rated torque: 6.5N.M
Rated power: 150W
Rated current: 3-17A
Rated speed: 200RPM
Packaging Details: Wrapped with plastic bags and embedded in the foam;Carton size: 26×21.5×22.5cm; QTY: 2pcs per carton;Carton Weight: 6.3kg/2pcs
CE certified 6.5 inch high torque 6.5 N.m low rpm 200 RPM dc automated guided vehicle agv brushless gearless hub servo motor
Parameters:
Outside Diameter
6.5 inch
Voltage
24V
Encoder
1571 line Incremental Photoelectric Encoder
Efficiency
≥85%
Power type
DC motor
Carrying weight
≤150KG
Shaft connection
thread
Brake method
electric brake
Excitation mode
permanent magnet type
Tyre form
with pattern
Matching driver
ZLAC706/ZLAC706-CAN/ZLAC706-RC
Environment temperature
-10 ~ +40 degree centigrade
Our hub servo motor advantage:
Incremental Photoelectric encoder:
Dimension of the servo hub motor double shaft:
Dimension of the single shaft:
More Robot AGV dc hub servo motor:
Application: service Robot, AGV car
Bulk production
Patent for the servo hub motor:
Packaging & ShippingPackage: carton with foam, quantity per carton will depend on the hub motor size.
Shipping: goods will be deliveried by air(EMS, DHL, FedEx,TNT etc), by train or by boat according to your requirements.
Company Information1. Brief introduction:
HangZhou CZPT Technology Co., Ltd. is a high-tech enterprise specialized in R&D, production and sales of industrial automation transmission products; The company gathered a large number of R&D elites being engaged in motion control field for more than 10 years and constantly provide cost-effective motion control products for our partners.
2. Product ranges and application:
Robot Hub Servo Motor, Digital Stepper Driver, Closed Loop Stepper Driver, Low-voltage DC Servo Driver and Stepper Motor, Multi-axis Motion Controller etc.. And widely used in hundreds of industries like Electronics, Machinery, Measurement, Laser, Medical, Textile, Packaging, LDE equipment, Channel CZPT and Advertising etc.. Our products has win great popularity in global and been exported to global market like Southeast Asia, Europe and the United States etc.
3. Our service philosophy: Create value for customers.
4. Core value: Dedicated, innovative, virtuous, and pragmatic
5. Our vision: Being the most professional brand in the field of automation control, serving the global industry
About CZPT products on Exhibition:
Contact: Tel: -571-29799302; Cel: -18118726452;
FAQ 1. Factory or trader?We are factory, and have professional R&D team as introduced in company information.
2. How about the delivery?– Sample: 3-5 days.- Bulk order: 15-30 days.
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4. Why choose us?1. Factory Price & 24/7 after-sale services.2. From mold customization to material processing and welding, from fine components to finished assembly, 72 processes, 24 control points, strict aging, finished product inspection.
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
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With EPG brand registered in more than 70 international locations like The us , Europe , Japan and so on, it has associates between planet top enterprises, this sort of as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR, etc. The team has taken element in the generating and revising of ISO/TC100 international chain normal numerous a long time in good results and hosted the 16th ISO/TC100 Intercontinental annual assembly in 2004. It has recognized secure cooperation with several effectively identified universities and institutes in china this kind of as, Zhejiang University, Jilin College, Complex committee of nationwide chain push normal, Institute of national chain drive, Zhejiang application engineering content institute, Huhan material safety institute and it cooperated to identified China Initial Vehicle chain institute with National chain generate institute. 6VDC High Torque Reduced Rpm DC Planetary Equipment EPT
AC Gear EPT (GF-YJ61)
commonly utilized for BBQ EPTs
doing work voltage: one hundred ten-240vac fifty/60hz
pace: one-20rpm
EPT:4-50w
dimensions: 119x70mm
motor stack lamination: variety from 26-50mm
with cooling enthusiast
inslution class:B
shaft specs can be manufactured as for each requests
Firm Introduction
in Kagoshima Japan sales price shop near me near me shop factory supplier 3V High Torque Low Rpm Small Transmission Gearbox Motor manufacturer best Cost Custom Cheap wholesaler
Our merchandise are used in a lot of fields. We have exported our items to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the Usa, Canada, and many others. Furthermore, all our creation methods are in compliance with ISO9002 requirements. 3V Substantial Torque Low Rpm Little EPT EPT EPT
Product Description:
| Product | Application Parameters | Rated Torque of Gear EPTox | Quick Torque of Gear EPTox | Equipment Ratio | Equipment EPTox Length L1 |
|||||||
| Rated | At No Load | At Rated Load | General Length L |
|||||||||
| Voltage | Velocity | Present | Pace | Present | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWEPTPD571571-19 | 3. | 909 | 70 | 763 | 215 | 24 | two.4 | 27.8 | 1300 | 4000 | 19 | twelve.eight |
| ZWEPTPD571571-28 | three. | 617 | 70 | 518 | 215 | 36 | 3.five | 1300 | 4000 | 28 | ||
| ZWEPTPD571571-forty six | three. | 375 | 80 | 315 | 215 | 39 | three.8 | 30.9 | 1300 | 4000 | forty six | 15.nine |
| ZWEPTPD571571-69 | 3. | 250 | eighty | 210 | 215 | 58 | 5.7 | 1300 | 4000 | sixty nine | ||
| ZWEPTPD571571-102 | 3. | 169 | 80 | 142 | 215 | 86 | eight.4 | 1300 | 4000 | 102 | ||
| ZWEPTPD571571-151 | 3. | 114 | eighty | 96 | 215 | 127 | twelve.five | 1300 | 4000 | 151 | ||
| ZWEPTPD571571-168 | 3. | 98 | eighty | 86 | 220 | 106 | ten.4 | 34 | 1300 | 4000 | 168 | 19 |
| ZWEPTPD571571-249 | 3. | 66 | eighty | fifty eight | 220 | 158 | 15 | 1300 | 4000 | 249 | ||
| ZWEPTPD571571-368 | three. | 45 | eighty | 39 | 220 | 233 | 23 | 1300 | 4000 | 368 | ||
| ZWEPTPD571571-546 | 3. | 30 | 80 | 27 | 220 | 346 | 34 | 1300 | 4000 | 546 | ||
| ZWEPTPD571571-809 | 3. | twenty | 80 | eighteen | 220 | 512 | 50 | 1300 | 4000 | 809 | ||
previously mentioned requirements just for reference and customizable according to demands.
2nd Drawing
Solution information show:
Application
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| Electric EPT tools | electrical drill, screwdriver,XiHu (West Lake) Dis.Hu (West Lake) Dis.den instrument and etc. |
| EPT devices | optics instruments,automatic vending EPT, wire-stripping EPT and and so on. |
| Personalized treatment | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown EPT, scissor hair EPT, foot grinder,anti-myopia pen, facial attractiveness tools, hair curler,Electric powered threading knife,EPT Best PORE, Puff EPT,eyebrow tweezers and etc. |
| Buyer electronics | camera, mobile mobile phone,EPT camera, computerized retracting unit,camcorder, kinescope DVD,headphone stereo, cassette EPT recorder, bluetooth earbEPTcharging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance digicam,PTZ camera, rotating smart sEPTer and etc. |
| robots | academic robotic, programming robotic, healthcare robotic, escort robot and and so forth. |
Our Providers:
- ODM amp OEM
- EPT design and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment
- Relevant EPT assistance
EPT amp EPT
1) EPT Particulars
packed in EPT firstly, then carton, and then bolstered with picket situation for outer EPT.
Or in accordance to client’s need.
two) EPT Specifics
samples will be transported in 10 days
batch orEPTleading time according to the genuine circumstance.
Company Data:
HangEPT ZHEPTWEI EPTry amp Electronics Co., Ltd was estabEPTd in 2001,We give the overall drive remedy for clients from style, tooling fabrication, factors manufacturing and assembly.
one) Competitive Advantages
- 1) Competitive Benefits
19 12 months knowledge in producing motor EPT
We give technological support from r ampd, prototype, testing, assembly and serial production , ODM ampOEM
Aggressive Price tag
Solution Overall performance: Reduced noise, High performance, EPT lifespan
Prompt Shipping and delivery: fifteen doing work daEPTafter payment
Tiny Orders Acknowledged
2) Primary EPT
-
EPT reduction EPT and its diameter:3.4mm-38mm,voltage:1.5-24V,EPT: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Custom-made worm and equipment EPT EPTry
- Specific EPT movement module
- Exact ingredient and assembly of plastic and steel powEPTinjection.
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
one. Can you make the EPT with custom technical specs?
Of course. We have style and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment team, also a great expression of engineers, each and every of them have
numerous function several years expertise.
two.Do you give the samples?
Yes. Our company can give the samples to you, and the supply time is about 5-15daEPTaccording to the specification of EPT you need to have.
three.What is your MOQ?
Our MOQ is 2000pcs. EPTut at the beginning of our business, we accept small buy.
four. Do you have the item in inventory?
I am sorry we donot have the item in inventory, All products are produced with orders.
five. Do you offer EPT assist?
Yes. Our firm have style and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment group, we can supply EPT assist if you
want.
six.How to ship to us?
We will ship the merchandise to you according to the DHL or UPS or FEDEX etc account you supply.
7.How to pay the cash?
We take T/T EPT. Also we have different financial institution account for getting cash, like US dollors or RMEPT etc.
8. How can I know the merchandise is suited for me?
Frist, you want to give us the much more specifics details about the solution. We will recommend the product to you according to your requirement of specification. Soon after you validate, we will get ready the samples to you. also we will provide some excellent EPTs in accordance to your solution use.
nine. Can I occur to your organization to go to?
Indeed, you can occur to our firm to visit at at any time, and welcome to pay a visit to our firm.
10. How do speak to us ?
Remember to send an inquiry
in Durango Mexico sales price shop near me near me shop factory supplier 60ktyz 110V 220V 1rpm to 100rpm Electric Low Rpm AC Gear Synchronous Motor manufacturer best Cost Custom Cheap wholesaler
Because of to our wide merchandise variety and abundant experiences in this market, In the meantime, our goods are manufactured according to high top quality expectations, and complying with the intercontinental sophisticated common requirements. Great consideration has been paid on environmental defense and vitality preserving.
60KTYZ 110V 220V 1rpm to 100rpm electric low rpm ac equipment synchronous motor
one.Solution Description
Featurers:
Equipment box within
Substantial Torque and efficiency with minimal noise , ligEPT bodyweight
Velocity condition invariable not effected by voltage unEPTrated frequency
Winding will not damage when motor more than loading or abrupt quit managing
Standard Programs:Meals EPT,Terrace keep an eye on,Electric powered advertising and marketing,Healthcare apparatus and devices.
*The requirements can be developed in accordance to the customer’s need !
2.Production Movement
3.Firm Details
In latest ten a long time, EPTry has been devoted to the manufacture of the motor products and the primary products can be labeled into the adhering to sequence, namely DC motor, DC equipment motor, AC motor, AC gear motor, Stepper motor, Stepper equipment motor, Servo motor and Linear actuator series.
Our motor products are commonly utilized in the fields of aerospace business, automotive sector, finXiHu (West Lake) Dis.Hu (West Lake) Dis.al tools, EPT appliance, EPT EPT and robotics, medical products, office gear, EPT EPTry and EPT market, offering clients reliable personalized solutions for driving and controlling.
4.Our Solutions
1). EPT Provider:
|
Rapid Reply |
All enquiry or e-mail be replied in twelve hours, no hold off for your enterprise. |
|
Professional Staff |
Inquiries about merchandise will be replied skillfully, specifically, best advice to you. |
|
Limited Direct time |
Sample or modest orEPTsent in 7-fifteen times, bulk or customized orEPTabout thirty days. |
|
Payment Selection |
T/T, Western Union,, L/C, and so on, straightforward for your enterprise. |
|
EPTefore shipment |
EPTke pictures, send out to customers for affirmation. Only confirmed, can be delivered out. |
|
Language Selection |
EPTesides EPT, you can use your possess language by email, then we can translate it. |
five.Package amp Transport
