Tag Archives: electric motor gear

China Hot selling AC Gear Reduction Electric Speed Reducer Motor for Agitator Mixer vacuum pump brakes

Product Description

AC Gear Reduction Electric Motor Speed Reducer Motor for agitator mixer

 “Bangfeili “brand BH&BV horizontal and vertical gear motor (with the brake) commonly known as reduction motor, is a kind of speed gear motor and motor (motor) the integration of the body. This integration body usually can also be called gear motor, usually assembled by the integration after complete supply by a professional gear reduction motor factory .

The geared motor widely used steel industry, machinery industry, or assembled with magnetic powder clutch and brake , etc. Ac gear motor is generally through the motor, internal combustion engines or other high speed running power through the low rpm ac gear motor input shaft of the less number of gear engagement on the output shaft of big gear to achieve the purpose of the slowdown.

Parts Name Parameter Three Phase Gearmotor Singel Phase Gearmotor
Reducer  Gear Material High quality alloy steel machined and carburized with precision tooth grinding or skiving.
Housing  Aluminum alloy casting for model 18. 22. 28 .
Cast iron for model  40.50
Lubrication  High quality #0 lubrication oil (lubricated when shipped)
Ratio Range 1/3 to 1/1800
Motor HP 1/10 HP to 5 HP (75W to 3.7KW) 1/10HP to 3HP (75W to 2.2KW)
Voltage 208/415, 220/380, 220/440, 230/460, 240/480 110/220, 120/240
Frequency 50/60HZ 50/60HZ
Enclose Type Total Enclosed Fan Cooled, IP54 Partially Enclosed Fan Cooled 
Staring  Full Voltage Drive On Line Capacitor Start
Housing  Auminum alloy
Installation F Grade continuous S1 Duty
Brake(optional) Function Safety Brake
Voltage DC 90-110V with AC220V Rectifier DC 90-110V with AC 110V Rectifier
Environmental Specifications Temperature “-10ºC-40ºC
Humidity Under 90% RH (Non-cndensatin)
Place Indoor, Below sea level1000m (3.300ft)

 

Horizontal & Vertical Reduction Gear Motor Foot

Flange mounting, integrated motor

Output Torque Range: 200 – 15000 Nm

Ratio Range:   i = 3-200   i = 250-1800

Power Range: 0.1 –  4KW  1/8HP-5HP

Shaft Size : Ø18-50

 

100%  copper coil is used for each motor 
in the outer ring of the worm wheel Cast iron in inner ring

 Fine workmanship and durability

ZheJiang Craft ,manufal hand-winding,180 ºC F class

High filling ratio ≥ 95%

 

Gear  precision up to Level 6-5

Each gear  has been hobbling, heat treatment, CNC grinding

Each batch of gears have been inspected strictly before storage

Component Flow

 

Description of Model

 

 

FAQ

Q:Are you trading company or manufacture ?
A:We are manu-factory, consist of 3 branch, distributed in East, South and Central of China .

Q: How to choose a gearbox which meets our requirement?
A: You can refer to our catalogue to choose the gearbox or gear motors,or we can help to choose when you provide the technical information ,
     such as : Power ,ratio,output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A: a) Vertical or Horizontal type, ratio, input and output type, input flange, mounting position, and motor information  etc.
    b) Housing color.   c) Purchase quantity.    d) Other special requirements.

Q:How long is your delivery time ?what’s your term of payment ?
A:Normally around 2-3 days, the time may vary depending on the order quantity.    We accept FOB, CIF price.

Q:How about your paking and export port ?
A:We provide wooden case for machine package.Special requirements is considerable.     We support shipping ports: ZheJiang ,Other shipping port is       considerable.

Q:What about MOQ?
A:We can accept sample order firstly, so there is no limit for MOQ!

Q:What warranty and after sale service do you offer ?
A:Each product have 1 year(12month) warranty.

 

Application: Industrial
Speed: Variable Speed
Number of Stator: Three-Phase
Function: Driving
Casing Protection: Protection Type
Number of Poles: 2 or 4 or 6 or 8 Pole
Customization:
Available

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induction motor

Are there environmental considerations associated with the use of AC motors?

Yes, there are several environmental considerations associated with the use of AC motors. These considerations are primarily related to energy consumption, greenhouse gas emissions, and the disposal of motors at the end of their life cycle. Let’s explore these environmental considerations in detail:

  • Energy Efficiency: AC motors can have varying levels of energy efficiency, which directly impacts their environmental impact. Motors with higher efficiency convert a larger percentage of electrical energy into useful mechanical work, resulting in reduced energy consumption. By selecting and using high-efficiency AC motors, energy usage can be minimized, leading to lower greenhouse gas emissions and reduced reliance on fossil fuels for electricity generation.
  • Greenhouse Gas Emissions: The electricity consumed by AC motors is often produced by power plants that burn fossil fuels, such as coal, natural gas, or oil. The generation of electricity from these fossil fuels releases greenhouse gases, contributing to climate change. By employing energy-efficient motors and optimizing motor systems, businesses and individuals can reduce their electricity demand, leading to lower greenhouse gas emissions and a smaller carbon footprint.
  • Motor Disposal and Recycling: AC motors contain various materials, including metals, plastics, and electrical components. At the end of their life cycle, proper disposal or recycling is important to minimize their environmental impact. Some components, such as copper windings and steel casings, can be recycled, reducing the need for new raw materials and energy-intensive manufacturing processes. It is crucial to follow local regulations and guidelines for the disposal and recycling of motors to prevent environmental pollution and promote resource conservation.
  • Manufacturing and Production: The manufacturing and production processes associated with AC motors can have environmental implications. The extraction and processing of raw materials, such as metals and plastics, can result in habitat destruction, energy consumption, and greenhouse gas emissions. Additionally, the manufacturing processes themselves can generate waste and pollutants. Motor manufacturers can mitigate these environmental impacts by adopting sustainable practices, using recycled materials, reducing waste generation, and implementing energy-efficient production methods.
  • Life Cycle Assessment: Conducting a life cycle assessment (LCA) of AC motors can provide a holistic view of their environmental impact. An LCA considers the environmental aspects associated with the entire life cycle of the motor, including raw material extraction, manufacturing, transportation, use, and end-of-life disposal or recycling. By analyzing the different stages of the motor’s life cycle, stakeholders can identify opportunities for improvement, such as optimizing energy efficiency, reducing emissions, and implementing sustainable practices.

To address these environmental considerations, governments, organizations, and industry standards bodies have developed regulations and guidelines to promote energy efficiency and reduce the environmental impact of AC motors. These include efficiency standards, labeling programs, and incentives for the use of high-efficiency motors. Additionally, initiatives promoting motor system optimization, such as proper motor sizing, maintenance, and control, can further enhance energy efficiency and minimize environmental impact.

In summary, the environmental considerations associated with the use of AC motors include energy efficiency, greenhouse gas emissions, motor disposal and recycling, manufacturing processes, and life cycle assessment. By prioritizing energy efficiency, proper disposal, recycling, and sustainable manufacturing practices, the environmental impact of AC motors can be minimized, contributing to a more sustainable and environmentally conscious approach to motor usage.

induction motor

Can AC motors be used in renewable energy systems, such as wind turbines?

Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:

1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.

2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.

3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.

4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.

5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.

6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.

It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.

In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.

induction motor

Are there different types of AC motors, and what are their specific applications?

Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:

  1. Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
  2. Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
  3. Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
  4. Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
  5. Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.

These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.

China Hot selling AC Gear Reduction Electric Speed Reducer Motor for Agitator Mixer   vacuum pump brakesChina Hot selling AC Gear Reduction Electric Speed Reducer Motor for Agitator Mixer   vacuum pump brakes
editor by CX 2023-10-20

China factory Wholesale Micro Electric 57mm 48V BLDC Brushless DC Planetary Gear Motor motor engine

Product Description

Wholesale Micro Electric 57mm 48V BLDC Brushless DC Planetary Gear Motor

Note:

The specifications can be designed according to the customer’s requirements!

Option:

Customized shaft, performance, voltage, lead wires…

Application:

swimming pool, automotive, semiconductor, chemical & medical, industrial automation, power tool, instrument, measuring equipment, office automation, various OEM application.

Parameter:

 

Motor Model D575-70W D575-140W D575-210W
Rated Voltage(VDC) 48 48 48
Rated Speed(Rpm) 3000 3000 3000
Rated Torque(N.m) 0.22 0.44 0.66
Rated Power(W) 70 140 210
L1   Length(mm) 55 75 95

 

Reducer Series 1 2
Transmission efficiency 95% 90%
Max radial load 80N 80N
Max axial load 30N 30N
Transmission torque 15N.m 25N.m
Reduction Ratio 5,10 15,20,25,30,40,50,100
L2     Length(mm) 58 75

About Us:

I.CH was founded in 2006, located in HangZhou. We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.

Our Product:
DC Gear Motor | DC Planetary Gear Motor 
Planetary Gearbox | Spur Gearbox 
Spur Gear | Helical Gear

Our Certificate:
As we all know, the success of the company is based on the quality of the motor. So, to get the acknowledgment in the market, we get ROHS, CE, ISO900 certificates.

Work-flow:

Service:

ODM & OEM
Gearbox design and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:

1. Can you custom gearbox?
YES. The specifications can be designed according to the customer’s requirements.

2. DO you provide the sample?
YES.

3. Do you provide technical support?
YES.we have an independent product design and R&D team, service team and professional quality control team.

4. Do you have a factory?
Yes, we are a professional manufacturer.

5. Can I come to your company to visit?
YES

Operating Speed: Low Speed
Structure and Working Principle: Brushless
Certification: ISO9001, CCC
Brand: I.CH
Rated Voltage: 48V
Rated Power: 70W-210W
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China factory Wholesale Micro Electric 57mm 48V BLDC Brushless DC Planetary Gear Motor   motor engine	China factory Wholesale Micro Electric 57mm 48V BLDC Brushless DC Planetary Gear Motor   motor engine
editor by CX 2023-06-05

China Standard 6V 6mm Low Rpm Electric Gear Motors with Planetary Gearbox motor electric

Product Description

6V 6mm Low Rpm Electric Gear Motors with Planetary Gearbox

 

Product Description

Can be customized

Voltage scope: 1.5 to 6V
Rating voltage: 6V
No-loading:
Speed: 17rpm
Current: 120mA
On-loading:
Speed: 14rpm
Current: 200mA
Torque: 729gf.cm
Output: 0.3W
Gear Box Length: 23.7mm
Output power: 0.01 to 0.5W
Gear ratio: 576:1

We also have the following items:

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWPD016016-36 6.0 286 110 229 200 92 9.0 33.8 1000 4000 36 15.1
ZWPD016016-64 6.0 161 120 129 200 108 10.6 38.1 1500 5000 64 19.4
ZWPD016016-96 6.0 107 120 86 200 162 15.9 1500 5000 96
ZWPD016016-144 6.0 71 120 57 200 243 23.8 1500 5000 144
ZWPD016016-216 6.0 48 120 38 200 365 35.7 1000 4000 216
ZWPD016016-256 6.0 39 120 31 200 324 31.8 42.4 1500 5000 256 23.7
ZWPD016016-384 6.0 26 120 21 200 486 48 1500 5000 384
ZWPD016016-576 6.0 17 120 14 200 729 71 1500 5000 576
ZWPD016016-864 6.0 12 120 9 200 1094 107 1500 5000 864
ZWPD016016-1296 6.0 8 120 6 200 1000 98 1000 4000 1296

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

2D Drawing:

Detailed Photos

 

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop

Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Smart Home
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Samples:
US$ 85/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

How to Maximize Gear Motor Reliability

A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.

Applications of a gear motor

Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.

Types

Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Motor

Functions

A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.

China Standard 6V 6mm Low Rpm Electric Gear Motors with Planetary Gearbox   motor electric	China Standard 6V 6mm Low Rpm Electric Gear Motors with Planetary Gearbox   motor electric
editor by CX 2023-05-30

China Best Sales ZD 3000, 3100, 3200rpm Brushed Electric DC Gear Motor with Planetary Gearbox motor brushes

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

 

Product Parameters

Features:
1) Dimensions: 80mm
2) Power: 25, 40W
3) Voltage(V): 12, 24, 90V
4) Speed(nS): 3000, 3100, 3200rpm
5) Reduction ratio: 3~ 200K &250~2000k(MID gearbox 4GN10X)

Usage:
Our motors can be widely used in medical appliance, packing mechanism, printing mechanism, cup making machine, textile machinery, and so on.

Certification: CE, UL, ISO9001 and RoHS

Gearhead Model Gear Ratio
5GN *K 3,3.6,5,6,7.5,9,12.5,15,18,25,30,36,50,60,75,90,100,120,150,180,200
5GN10XK(Decimal gearhead)

Range Of Gear Motor

Pleas click the click button to view more detailed specification for each serie of Gear Motor.

 

Other Related Products

Click here to find what you are looking for:

Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Operating Speed: Constant Speed
Excitation Mode: Excited
Function: Driving
Casing Protection: Closed Type
Number of Poles: 2
Structure and Working Principle: Brush

Motor

Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

China Best Sales ZD 3000, 3100, 3200rpm Brushed Electric DC Gear Motor with Planetary Gearbox   motor brushesChina Best Sales ZD 3000, 3100, 3200rpm Brushed Electric DC Gear Motor with Planetary Gearbox   motor brushes
editor by CX 2023-05-26

China Best Sales Label Stripping 12V Electric Planetary DC Gear Motor motor electric

Product Description

Label stripping 12V electric planetary DC Gear motor

 

Product Description

Can be customized
12V plastic DC gear motor

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD032032-16 12.0 337 215 303 715 1229 121 78.2 25000 80000 16 35.7
ZWBPD032032-24 12.0 225 215 202 715 1843 181 25000 80000 24
ZWBPD032032-33 12.0 163 215 147 715 2534 249 20000 80000 33
ZWBPD032032-67 12.0 80 230 72 715 3392 333 88.2 25000 80000 67 45.7
ZWBPD032032-94 12.0 57 230 52 715 4759 467 25000 80000 94
ZWBPD032032-133 12.0 41 230 36 715 6733 660 25000 80000 133
ZWBPD032032-188 12.0 29 230 26 715 9518 933 20000 80000 188
ZWBPD032032-272 12.0 20 265 18 715 10328 1013 98.2 25000 80000 272 55.7
ZWBPD032032-383 12.0 14 265 13 715 14542 1426 25000 80000 383
ZWBPD032032-540 12.0 10 265 9 715 20503 2011 25000 80000 540
ZWBPD032032-763 12.0 7 265 6 715 25000 2452 25000 80000 763
ZWBPD032032-1076 12.0 5 265 5 715 20000 1961 20000 80000 1076

above specifications just for reference and customizable according to requirements.

Integrated Drive Control Module.

Please let us know your requirements and we will provide you with micro transmission solutions.

2D Drawing

Detailed Photos

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

 

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop


Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
Please send an inquiry

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Low Speed
Excitation Mode: Drip-Proof
Function: Control
Casing Protection: Closed Type
Number of Poles: 4
Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China Best Sales Label Stripping 12V Electric Planetary DC Gear Motor   motor electric	China Best Sales Label Stripping 12V Electric Planetary DC Gear Motor   motor electric
editor by CX 2023-05-17

China Best Sales Factory Wholesale DC Brushed 42mm 12V 24V 48V 10.4W 21.1W 50rpm Electric Planetary Gear Reduction Motor with Encoder High Torque motor engine

Product Description

 

BG 42ZYT DC Brushed Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of phases Single 
Lifespan >1000h

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
 Voltage    Power  

  Speed  

 Torque    Current   Speed    Current   Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG 42775-1 12 10.4 2430 0.04 1.3 3000 0.4  0.25 6.7
BG 42775-2 24 21.1 3850 0.05 1.25 4500 0.25  0.4 8.3
We can also customize products according to customer requirements.  

 Planetary Gear Motor Technical Data-BG
Ratio 10.2 19.2  26.9  188 264 721 669 1911
NO-load speed 1167 700 437 175 98 87.5 58 36
Rated speed(rpm) 1000 600 375 150 83 75 50 31
Rated torque 0.34 0.65 0.9 5.6 6 6 6 6

Established in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Universal motors and AC motors. We have a plant area of 6000 square meters, multiple patent certificates, and we have the independent design and development capabilities and strong technical force, with an annual output of more than 1 million units. Since the beginning of its establishment, BG motor has focused on the overall solution of motors. We manufacture and design motors, provide professional customized services, respond quickly to customer needs, and actively help customers to solve problems. Our motor products are exported to 20 countries, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Sun, has more than 40 years of experience in motor technology, and our other engineers also have more than 15 years of experience, and 60% of our staff have more than 10 years of experience, and we can assure you that the quality of our motors is top notch.
The products cover AGV, underwater robots, robots, sewing machine industry, automobiles, medical equipment, automatic doors, lifting equipment, industrial equipment and have a wide range of applications.
We strive for CZPT in the quality of each product, and we are only a small and sophisticated manufacturer.
Our vision: Drive the world forward and make life better!

Q:1.What kind of motors can you provide?

A:At present, we mainly produce brushless DC motors, brush DC motors, AC motors, Universal Motors; the power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm;

Q:2.Can you send me a price list?

A:For all of our motors, they are customized based on different requirements like lifetime, noise,voltage,and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q:3.Can l get some samples?

A:It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ,price and other terms are acceptable,we’d love to provide samples.

Q4:Can you provide OEM or ODM service?

A:Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q5:Can l visit your factory before we place an order?

A:welcome to visit our factory,wear every pleased if we have the chance to know each other more.

Q:6.What’s the lead time for a regular order?

A:For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model,period and quantity.

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

The Basics of a Gear Motor

The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.

Induction worm gear motor

If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Motor

Helical gear unit

This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.

China Best Sales Factory Wholesale DC Brushed 42mm 12V 24V 48V 10.4W 21.1W 50rpm Electric Planetary Gear Reduction Motor with Encoder High Torque   motor engine	China Best Sales Factory Wholesale DC Brushed 42mm 12V 24V 48V 10.4W 21.1W 50rpm Electric Planetary Gear Reduction Motor with Encoder High Torque   motor engine
editor by CX 2023-04-19