Product Description
Product Description
Model naming rules for low voltage integrated dc servo motor
1. Company name abbreviation
2. Product series model, indicating that the motor is an IDS series, referring to the acronym for integrated DC servo
3. Frame number (42/57/60/80), expressed in millimeters by the dimensions of the motor casing and mounting plate
4. Control method optional (P/R/C) P represents pulse, R represents RS485, and C represents CANopen bus
5. The motor model, such as (01/02/03/04/05/06), represents the model of the motor 6.Encoder type: A represents a 17 bit single turn absolute encoder
Characteristics of Integrated Dc Servo Motor
1. Compact: Integrated design of integrated drive motor Easy installation, small footprint, and simple wiring.
2. Multiple motion control modes: Supports the CiA402 standard protocol, including Relative position mode, absolute position mode, speed Mode, torque mode, and CHINAMFG regression mode.
3. low-power consumption: Adopting low internal resistance MOS to ensure motor performance Excellent torque utilization while reducing motor power consumption And heat generation, effectively extending the service life of
the motor.
4. control mode: Supports pulse/RS485/CANopen.
5. Multi segment position speed function: With multi segment position function and multi segment speed function.
6. Safe and reliable: Driver built-in in place and alarm output signal Convenient for upper computer detection and control built-in Multiple alarm functions such as over differential, over undervoltage, and over temperature Can ensure the safe operation of processing equipment.
Integrated solution for precision control motors
Traditional split solution
Features:
1. Adopting a new 32-bit M4+core with 120M or 240M main frequency
2. Stable torque characteristics from low to high speeds, with high speed and precision
3. Equipped with brake resistor interface to prevent damage to the electromechanical braking system
4. Wide speed range, low temperature rise, and high efficiency
5. Integrated motor and drive, compact size, simple wiring, and drive Good compatibility with the motor
6. Equipped with overcurrent, overvoltage, over temperature, and over differential protection functions
7. Configure a 17bit single turn absolute encoder
Communication method:
1. Pulse type
2. RS485 MOdbus RTU network type
3. CANopen network type
Protection level:
Waterproof type: IP30, IP54, IP65, optional
Usage:
Medical equipment, logistics transportation, industrial automation, textile machinery, laser, drawing, traditional Chinese
medicine ingredient industry, etc
Product Parameters
42mm Integrated Servo Motor (Gearbox optional)
| Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
| JKIDS42-P01A | 26 | 24 | 1.8 | 4000 | 0.0625 | 61 | 17bit | Pulse | RS485 | CANopen |
| JKIDS42-P02A | 53 | 24 | 3.3 | 4000 | 0.125 | 81 | 17bit | Pulse | RS485 | CANopen |
| JKIDS42-P03A | 78 | 24 | 4.5 | 4000 | 0.185 | 101 | 17bit | Pulse | RS485 | CANopen |
| JKIDS42-P04A | 78 | 24 | 4.5 | 3000 | 0.25 | 120 | 17bit | Pulse | RS485 | CANopen |
Product Drawing
Product Images
57mm Integrated Servo Motor (Gearbox / Brake optional)
| Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
| JKIDS57-P01A | 91 | 24/36 | 3.5 | 3000 | 0.29 | 101 | 17bit | pulse | RS485 | CANopen |
| JKIDS57-P02A | 140 | 24/36 | 5.4 | 3000 | 0.45 | 121 | 17bit | pulse | RS485 | CANopen |
| JKIDS57-P03A | 200 | 36/48 | 7.5 | 3000 | 0.64 | 141 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
60mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional)
| Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
| JKIDS60-P01A | 200 | 24 | 12 | 3000 | 0.64 | 94 | 17bit | pulse | RS485 | CANopen |
| JKIDS60-P02A | 400 | 48 | 11 | 3000 | 1.27 | 112 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
80mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional)
| Model | Power (W) | Rated Voltage (VDC) | Rated Current (A) | Rated Speed (rpm) | Rated Torque (N.m) | Total height L (mm) | Encoder | Control method (optional) | ||
| JKIDS80-P01A | 750 | 48/72 | 19/12 | 3000 | 2.4 | 155 | 17bit | pulse | RS485 | CANopen |
| JKIDS80-P02A | 1000 | 72 | 17 | 3000 | 3.2 | 175 | 17bit | pulse | RS485 | CANopen |
Product Drawing
Product Images
Company Profile
HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.
Equipments Show:
Production Flow:
Certification:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Power Tools, Medical Equipment |
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| Operating Speed: | High Speed |
| Excitation Mode: | Shunt |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | Order Sample need to confirm the cost with seller
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there specific maintenance requirements for AC motors to ensure optimal performance?
Yes, AC motors have specific maintenance requirements to ensure their optimal performance and longevity. Regular maintenance helps prevent unexpected failures, maximizes efficiency, and extends the lifespan of the motor. Here are some key maintenance practices for AC motors:
- Cleaning and Inspection: Regularly clean the motor to remove dust, dirt, and debris that can accumulate on the motor surfaces and hinder heat dissipation. Inspect the motor for any signs of damage, loose connections, or abnormal noise/vibration. Address any issues promptly to prevent further damage.
- Lubrication: Check the motor’s lubrication requirements and ensure proper lubrication of bearings, gears, and other moving parts. Insufficient or excessive lubrication can lead to increased friction, overheating, and premature wear. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricants.
- Belt and Pulley Maintenance: If the motor is coupled with a belt and pulley system, regularly inspect and adjust the tension of the belts. Improper belt tension can affect motor performance and efficiency. Replace worn-out belts and damaged pulleys as needed.
- Cooling System Maintenance: AC motors often have cooling systems such as fans or heat sinks to dissipate heat generated during operation. Ensure that these cooling systems are clean and functioning properly. Remove any obstructions that may impede airflow and compromise cooling efficiency.
- Electrical Connections: Regularly inspect the motor’s electrical connections for signs of loose or corroded terminals. Loose connections can lead to voltage drops, increased resistance, and overheating. Tighten or replace any damaged connections and ensure proper grounding.
- Vibration Analysis: Periodically perform vibration analysis on the motor to detect any abnormal vibrations. Excessive vibration can indicate misalignment, unbalanced rotors, or worn-out bearings. Address the underlying causes of vibration to prevent further damage and ensure smooth operation.
- Motor Testing: Conduct regular motor testing, such as insulation resistance testing and winding resistance measurement, to assess the motor’s electrical condition. These tests can identify insulation breakdown, winding faults, or other electrical issues that may affect motor performance and reliability.
- Professional Maintenance: For more complex maintenance tasks or when dealing with large industrial motors, it is advisable to involve professional technicians or motor specialists. They have the expertise and tools to perform in-depth inspections, repairs, and preventive maintenance procedures.
It’s important to note that specific maintenance requirements may vary depending on the motor type, size, and application. Always refer to the manufacturer’s guidelines and recommendations for the particular AC motor in use. By following proper maintenance practices, AC motors can operate optimally, minimize downtime, and have an extended service life.
What are the safety considerations when working with or around AC motors?
Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:
- Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
- Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
- Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
- Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
- Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
- Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.
It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.
How does the speed control mechanism work in AC motors?
The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.
Speed Control in Induction Motors:
Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:
- Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
- Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
- Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.
Speed Control in Synchronous Motors:
Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:
- Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
- Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
- DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.
These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.
editor by CX 2024-05-03
China factory AC Drive Motor for Drawbench Mechnie Dedicated VFD Motor Controller with Best Sales
Product Description
Frequency Inverter Vfd Drive For Industrial Application
GK620 Sensorless Vector Control Variable Frequency Drive Inverter
Brand: GTAKE
Certificate: CE, RoHS
| VFDs Model | Power Rating | Input Voltage | Output FREQ | Type |
| GK620 series | 0.4kW-630kW | 208V~480V, ±10% | 0.00-600.00Hz | DC/AC to AC inverters |
Advantages
Thanks to sophisticated engineers, scientific producing workmanship, rigorous quality control systems and management team, GTAKE frequency inverters are equipped with advanced features, some of which are listed as below:
| 01 | Starting torque: 180%, 0.25Hz (sensor-less vector control 2), 150%, 0.5Hz (sensor-less vector control 1); |
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02 |
Speed adjustable range: 0-50Hz: 1:200 (sensor-less vector control 2), 1:100 (V/Hz control, sensor-less vector control 1); |
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03 |
Speed accuracy: +/-0.2% (sensor-less vector control 1&2), +/-0.5% (V/Hz control); |
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04 |
Speed fluctuation: +/-0.3% (sensor-less vector control 1&2); |
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Torque response: less than 10ms (sensor-less vector control 1&2); |
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Over load capability: 150% 1minute, 180% 10 seconds, 200% 0.5 second, once every 10 minutes; |
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Output frequency: 0.00-600.00Hz, or customized like 1MHz; |
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Abundant frequency setting sources; |
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DC brake start frequency: any frequency in the range of 0Hz to 600.00Hz; |
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Diverse input and output terminals; |
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Ambient temperature: -10°C~50°C; |
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High precise torque limit, process PID control, simple PLC, wobble frequency control, mechanical brake control, field weakening control, all-side protection, etc. |
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Online and offline auto-tuning both available; |
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Extreme short-time acceleration can be operated without trip, such as 0.1s from 0Hz to 50Hz. |
Features
| Mains Supply (R/L1,S/L2,T/L3) | |
| Supply voltage | 208-240V ±10% 380-480V ±10% |
| Power source frequency | 47-63 Hz |
| Displacement power factor (cos φ) | (> 0.98) |
| Output Data (U, V, W) | |
| Output voltage / frequency | 0-100% of supply voltage / 0.00-600.00 Hz or customized |
| Ramp time | 0.01-60000 S |
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150% current can be provided for 1 minute, 180% for 10 seconds. Higher overload rating is achieved by oversizing the drive. |
| Digital Input | |
| Programmable digital inputs | 6 (8) |
| Logic | NPN or PNP |
| Voltage level | 10 – 30V |
| Pulse input | 1 (X6/DI) |
| Analog Input | |
| Analog inputs | 2 (3) |
| Modes | Voltage or current |
| Level | 0 to +10V, -10V to +10V, 0/4 to 20 mA (scalable) |
| Automatic correction | YES |
| Digital Output | |
| Programmable digital outputs | 2 |
| Voltage level at digital output | 0 – 24 V |
| Programmable pulse outputs | 1 |
| Pulse output max. output frequency | 50.0 kHz |
| Analog Output | |
| Programmable analog outputs | 1 (3) |
| Voltage range / current range | 0 – 10 V / 0 – 20 mA |
| Relay Output | |
| Programmable relay outputs | 1 (3) |
| RA – RB / TA – TB | Normally close |
| RA – RC / TA – TC | Normally open |
| Contact capacitance | 250 V AC / 3A, 30 V DC / 3 A |
| Terminal 485 Interface | |
| 485+ / 485- | Rate: 4800/9600/19200/38400/57600/115200 bps Max. distance: 500 m |
| GND | Isolated from COM |
| Ambient | |
| Vibration | Less than 5.9 m/s² (0.6g) |
| Humidity | Relative humidity 5% – 95 %. No condensation |
| Corrosive environment | 3C3 |
| Ambient temperature | -10ºC – 50 ºC |
| Altitude | 0 – 2,000 m |
| Rated output current derated 1% every 100 m above 1,000 m | |
| Storage temperature | -40 – +70 ºC |
| Efficiency | Efficiency At rated amps: 7.5kW and below: ≥93% 11 – 45 kW: ≥95 % 55kW and above: ≥98 % |
| IP grade | IP20 |
| Cooling method | Forced air cooling |
| Fieldbus Communication | |
| Modbus RTU, Modbus ASCII | Built-in |
| Profibus DP, CAN, CANopen, etc. | Optional |
Applications
GK600 offers V/f control (including voltage and frequency separated control), sensor-less vector control 1 (robust vector control mode, static autotuning acceptable), and sensor-less vector control 2 (precise vector control mode, rotary autotuning required), adaptable to various industrial applications if no speed senor feedback is required, including conveyor, centrifugal, air compressor, central air-conditioning, lift & elevator, machine tools, printing machines, packaging machines, textile industry, oil industry, pharmaceuticals industry, pumps & fans, etc.
| Air Compressor | Tubular stranding machine | Printing Machines |
| High speed milling machines | Packing Machines | More … |
Why choose GTAKE variable frequency drive?
In the trend of advocating smart and simple industrial automation, environmentally friendly products, value-added solutions, Gtake, as 1 of the world’s leading drive manufacturers aggressively investing in R&D, production, and continuous quality improvement, is well positioned to provide its customers with technology-driven, performance-outstanding products such as VFDs, wind power converters, servo drives, HEV/EV drives, helping its customers save energy and increase industrial productivity with sustainability on the 1 hand, and enhancing their entire value-chain quality, delivery, and services on the other hand.
Production
In production, rigorous quality control is implemented on components, circuit boards, and the finished goods, assuring products without defects.
GTAKE VS Other brands
| Performance | Common brands | GTAKE |
| Applicable motors | Asynchronous motors | Asynchronous /synchronous motors |
| Starting torque |
2.0Hz, 150% (sensor-less vector control) 0Hz, 180% (closed-loop vector control) |
0.5Hz, 180% (sensor-less vector control) 0Hz, 200% (closed-loop vector control) |
| Speed adjustable range | 1:100 (SVC), 1:1000 (VC) | 1:200 (SVC), 1:1000 (VC) |
| Ambient temperature (no derating required) | -10-40ºC | -10-50ºC (for most of the models) |
| Rated input voltage | 208VAC-400VAC | 208VAC-480VAC |
| Communication | Modbus RTU//ASCII | Modbus RTU//ASCII Profibus-DP, CANopen, etc. |
| Position control (fixed length, or angular positioning) | × | √ |
| Field weakening control | × | √ |
| Autotune online | Online | Online & Offline |
| Short-time ramp-up | Trip | No trip |
| Customized features (software and/or hardware) | Unprocurable or no experience | Procurable with rich experience |
Packaging and logistics
All drives are well packed before shipment, fit for air shipment, sea transportation, and express delivery. Customers are able to call its own nominated forwarder or consult GTAKE logistics department for CHINAMFG shipment services.
* Low-power inverters are packed in cardboard box, and others are in plywood cases.
* Plenty of transportation procurable globally in accordance with customer demand or GTAKE expertise.
GTAKE AC motor drives are able to replace AC drives and inverters of the following brands: , LS, Toshiba, Siemens, Lenze, Yaskawa, Mitsubishi, Delta, Hitachi, WEG and etc.
Please leave us an inquiry for more details of our frequency inverters, like information of the model numbers, technical data, applicable application, pricing, distributor policy, lead time and/or customized functionality.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | High-performance Transducer, Three Phase Transducer, General Transducer, Single-phase Transducer, High Frequency Converter Transducer |
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| Output Type: | Triple |
| Principle of Work: | Vector Control Transducer |
| Switch Mode: | High Carrier Frequency PWM Control |
| Main Circuit Type: | Voltage |
| Voltage of Power Supply: | Low Voltage Variable-Frequency Drive |
| Samples: |
US$ 95/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What role do AC motors play in HVAC (heating, ventilation, and air conditioning) systems?
In HVAC (heating, ventilation, and air conditioning) systems, AC motors play a crucial role in various components and functions. These motors are responsible for powering fans, compressors, pumps, and other essential equipment within the HVAC system. Let’s explore the specific roles of AC motors in HVAC systems:
- Air Handling Units (AHUs) and Ventilation Systems: AC motors drive the fans in AHUs and ventilation systems. These fans draw in fresh air, circulate air within the building, and exhaust stale air. The motors provide the necessary power to move air through the ductwork and distribute it evenly throughout the space. They play a key role in maintaining proper indoor air quality, controlling humidity, and ensuring adequate ventilation.
- Chillers and Cooling Towers: HVAC systems that use chillers for cooling rely on AC motors to drive the compressor. The motor powers the compressor, which circulates refrigerant through the system, absorbing heat from the indoor environment and releasing it outside. AC motors are also used in cooling towers, which dissipate heat from the chiller system by evaporating water. The motors drive the fans that draw air through the cooling tower and enhance heat transfer.
- Heat Pumps: AC motors are integral components of heat pump systems, which provide both heating and cooling. The motor drives the compressor in the heat pump, enabling the transfer of heat between the indoor and outdoor environments. During cooling mode, the motor circulates refrigerant to extract heat from indoors and release it outside. In heating mode, the motor reverses the refrigerant flow to extract heat from the outdoor air or ground and transfer it indoors.
- Furnaces and Boilers: In heating systems, AC motors power the blowers or fans in furnaces and boilers. The motor drives the blower to distribute heated air or steam throughout the building. This helps maintain a comfortable indoor temperature and ensures efficient heat distribution in the space.
- Pumps and Circulation Systems: HVAC systems often incorporate pumps for water circulation, such as in hydronic heating or chilled water systems. AC motors drive these pumps, providing the necessary pressure to circulate water or other heat transfer fluids through the system. The motors ensure efficient flow rates and contribute to the effective transfer of thermal energy.
- Dampers and Actuators: AC motors are used in HVAC systems to control airflow and regulate the position of dampers and actuators. These motors enable the adjustment of airflow rates, temperature control, and zone-specific climate control. By modulating the motor speed or position, HVAC systems can achieve precise control of air distribution and temperature in different areas of a building.
AC motors in HVAC systems are designed to meet specific performance requirements, such as variable speed control, energy efficiency, and reliable operation under varying loads. Maintenance and regular inspection of these motors are essential to ensure optimal performance, energy efficiency, and longevity of the HVAC system.
In conclusion, AC motors play vital roles in HVAC systems by powering fans, compressors, pumps, and actuators. They enable proper air circulation, temperature control, and efficient transfer of heat, contributing to the overall comfort, air quality, and energy efficiency of buildings.
How do AC motors contribute to the functioning of household appliances?
AC motors play a crucial role in the functioning of numerous household appliances by converting electrical energy into mechanical energy. These motors are used in a wide range of devices, powering various components and performing essential tasks. Let’s explore how AC motors contribute to the functioning of household appliances:
- Kitchen Appliances: AC motors are found in various kitchen appliances, such as refrigerators, freezers, dishwashers, and blenders. In refrigerators and freezers, AC motors drive the compressor, which circulates the refrigerant and maintains the desired temperature. Dishwashers use AC motors to power the water pumps, spray arms, and the motorized detergent dispenser. Blenders utilize AC motors to rotate the blades and blend ingredients.
- Laundry Appliances: AC motors are integral to laundry appliances like washing machines and clothes dryers. Washing machines rely on AC motors to power the agitator or the drum, facilitating the washing and spinning cycles. Clothes dryers use AC motors to rotate the drum and operate the blower fan, facilitating the drying process.
- Vacuum Cleaners: Vacuum cleaners utilize AC motors to generate suction and drive the motorized brush or beater bar. These motors power the fan or impeller, creating the necessary airflow for effective cleaning.
- Fans and Air Circulation: AC motors are employed in various types of fans, including ceiling fans, table fans, and pedestal fans. These motors drive the fan blades, producing airflow and facilitating air circulation to provide cooling or ventilation in rooms. Additionally, AC motors power exhaust fans used in kitchens, bathrooms, and range hoods to remove odors, smoke, or excess moisture.
- Air Conditioning and Heating Systems: AC motors are critical components in air conditioning and heating systems. They power the compressor, condenser fan, and blower fan, which are responsible for circulating refrigerant, dissipating heat, and delivering conditioned air throughout the house. AC motors enable the regulation of temperature and humidity levels, ensuring comfort in residential spaces.
- Garage Door Openers: AC motors are utilized in garage door openers to drive the mechanism responsible for opening and closing the garage door. These motors generate the necessary torque to lift or lower the door smoothly and efficiently.
- Other Appliances: AC motors are also found in a variety of other household appliances. For instance, they power pumps in water heaters, swimming pool filters, and sump pumps. AC motors are used in dehumidifiers, humidifiers, and air purifiers to drive the fans and other internal components. They are also present in audiovisual equipment, such as DVD players, record players, and fans used for cooling electronics.
In summary, AC motors are essential components in household appliances, enabling their proper functioning and delivering the mechanical energy required for various tasks. From kitchen appliances to laundry machines, fans, air conditioning systems, and more, AC motors provide the necessary power and functionality to enhance our daily lives.
Are there different types of AC motors, and what are their specific applications?
Yes, there are different types of AC motors, each with its own design, characteristics, and applications. The main types of AC motors include:
- Induction Motors: Induction motors are the most commonly used type of AC motor. They are robust, reliable, and suitable for a wide range of applications. Induction motors operate based on the principle of electromagnetic induction. They consist of a stator with stator windings and a rotor with short-circuited conductive bars or coils. The rotating magnetic field produced by the stator windings induces currents in the rotor, creating a magnetic field that interacts with the stator field and generates torque. Induction motors are widely used in industries such as manufacturing, HVAC systems, pumps, fans, compressors, and conveyor systems.
- Synchronous Motors: Synchronous motors are another type of AC motor commonly used in applications that require precise speed control. They operate at synchronous speed, which is determined by the frequency of the AC power supply and the number of motor poles. Synchronous motors have a rotor with electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed. Synchronous motors are often used in applications such as industrial machinery, generators, compressors, and large HVAC systems.
- Brushless DC Motors: While the name suggests “DC,” brushless DC motors are actually driven by AC power. They utilize electronic commutation instead of mechanical brushes for switching the current in the motor windings. Brushless DC motors offer high efficiency, low maintenance, and precise control over speed and torque. They are commonly used in applications such as electric vehicles, robotics, computer disk drives, aerospace systems, and consumer electronics.
- Universal Motors: Universal motors are versatile motors that can operate on both AC and DC power. They are designed with a wound stator and a commutator rotor. Universal motors offer high starting torque and can achieve high speeds. They are commonly used in applications such as portable power tools, vacuum cleaners, food mixers, and small appliances.
- Shaded Pole Motors: Shaded pole motors are simple and inexpensive AC motors. They have a single-phase stator and a squirrel cage rotor. Shaded pole motors are characterized by low starting torque and relatively low efficiency. Due to their simple design and low cost, they are commonly used in applications such as small fans, refrigeration equipment, and appliances.
These are some of the main types of AC motors, each with its unique features and applications. The selection of an AC motor type depends on factors such as the required torque, speed control requirements, efficiency, cost, and environmental conditions. Understanding the specific characteristics and applications of each type allows for choosing the most suitable motor for a given application.
editor by CX 2024-05-02
China high quality Brushless AC Electric Motor with Brake / Encoder / Controller for Lawn Mower vacuum pump brakes
Product Description
Product Description
1. Small size, saving installation space
2. Strong overload capacity and high operating efficiency
3. Small speed fluctuation and smooth operation
4. Low temperature rise, low noise, high applicability
5. The energy saving is raised to level 1
6. The protection level is increased to IP67
Product Specification
Product Parameters
| Model type | ZE181731D3176L3 | |
| Product Code(mm) | ZE18 | |
| Rated voltage (V) | 380 | |
| Rated power (KW) | 31.3 | |
| Rated torque (N.m) | 176 | |
| Max torque (N.m) | 370 | |
| Rated current (Arms) | 61.5 | |
| Max current (Arms) | 138 | |
| Rated speed (r/min) | 1700 | |
| Max speed (r/min) | 2500 | |
| Frequency(HZ) | 113.3 | |
| Counter Electromotive Force(V) | 309 | |
| Rotor Inertia(kg*cm2) | 187 | |
| Line Resistance(Ω) | 0.181 | |
| Line Inductance Ld(mH) | 2.31 | |
| Line Inductance Lq(mH) | 4.56 | |
Product Drawing
Detailed Photos
Packaging & Shipping
Company Profile
Chnchi HangZhou Electric Co.Ltd was established in 2007,covers an area of about 42000 squaremeters, is located in HangZhou where is known as the ancient Chinese capital. The company focuses on industrial electrical equipment of transmission control and energy saving technology, newenergy generation equipment and control technology. The company is private high-tech enter-prises, and its business includes R & D, production,sales and service. We have industrial automation control technology with independent intellectual property rights, provide customers with personalized solutions as quickly as possible, and achieve the common growth of corporate value and customer value as much as possible.
Payment Methods
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| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 2278/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How do variable frequency drives (VFDs) impact the performance of AC motors?
Variable frequency drives (VFDs) have a significant impact on the performance of AC motors. A VFD, also known as a variable speed drive or adjustable frequency drive, is an electronic device that controls the speed and torque of an AC motor by varying the frequency and voltage of the power supplied to the motor. Let’s explore how VFDs impact AC motor performance:
- Speed Control: One of the primary benefits of using VFDs is the ability to control the speed of AC motors. By adjusting the frequency and voltage supplied to the motor, VFDs enable precise speed control over a wide range. This speed control capability allows for more efficient operation of the motor, as it can be operated at the optimal speed for the specific application. It also enables variable speed operation, where the motor speed can be adjusted based on the load requirements, resulting in energy savings and enhanced process control.
- Energy Efficiency: VFDs contribute to improved energy efficiency of AC motors. By controlling the motor speed based on the load demand, VFDs eliminate the energy wastage that occurs when motors run at full speed even when the load is light. The ability to match the motor speed to the required load reduces energy consumption and results in significant energy savings. In applications where the load varies widely, such as HVAC systems, pumps, and fans, VFDs can provide substantial energy efficiency improvements.
- Soft Start and Stop: VFDs offer soft start and stop capabilities for AC motors. Instead of abruptly starting or stopping the motor, which can cause mechanical stress and electrical disturbances, VFDs gradually ramp up or down the motor speed. This soft start and stop feature reduces mechanical wear and tear, extends the motor’s lifespan, and minimizes voltage dips or spikes in the electrical system. It also eliminates the need for additional mechanical devices, such as motor starters or brakes, improving overall system reliability and performance.
- Precision Control and Process Optimization: VFDs enable precise control over AC motor performance, allowing for optimized process control in various applications. The ability to adjust motor speed and torque with high accuracy enables fine-tuning of system parameters, such as flow rates, pressure, or temperature. This precision control enhances overall system performance, improves product quality, and can result in energy savings by eliminating inefficiencies or overcompensation.
- Motor Protection and Diagnostic Capabilities: VFDs provide advanced motor protection features and diagnostic capabilities. They can monitor motor operating conditions, such as temperature, current, and voltage, and detect abnormalities or faults in real-time. VFDs can then respond by adjusting motor parameters, issuing alerts, or triggering shutdowns to protect the motor from damage. These protection and diagnostic features help prevent motor failures, reduce downtime, and enable predictive maintenance, resulting in improved motor reliability and performance.
- Harmonics and Power Quality: VFDs can introduce harmonics into the electrical system due to the switching nature of their operation. Harmonics are undesirable voltage and current distortions that can impact power quality and cause issues in the electrical distribution network. However, modern VFDs often include built-in harmonic mitigation measures, such as line reactors or harmonic filters, to minimize harmonics and ensure compliance with power quality standards.
In summary, VFDs have a profound impact on the performance of AC motors. They enable speed control, enhance energy efficiency, provide soft start and stop capabilities, enable precision control and process optimization, offer motor protection and diagnostic features, and address power quality considerations. The use of VFDs in AC motor applications can lead to improved system performance, energy savings, increased reliability, and enhanced control over various industrial and commercial processes.
Where can individuals or businesses find reliable information on selecting, installing, and maintaining AC motors?
When seeking information on selecting, installing, and maintaining AC motors, individuals and businesses can refer to various reliable sources. These sources provide valuable guidance, recommendations, and best practices related to AC motors. Here are some places where one can find reliable information:
- Manufacturer’s Documentation: AC motor manufacturers often provide detailed documentation, including product catalogs, technical specifications, installation guides, and maintenance manuals. These documents offer specific information about their motors, such as performance characteristics, electrical requirements, mounting instructions, and recommended maintenance procedures. Manufacturers’ websites are a common source for accessing these resources.
- Industry Associations: Industry associations related to electrical engineering, motor manufacturing, or specific applications (e.g., HVAC, pumps, or industrial machinery) can be excellent resources for reliable information. These associations often publish technical articles, guidelines, and standards that cover a wide range of topics, including motor selection, installation practices, efficiency standards, and maintenance recommendations. Examples of such associations include the National Electrical Manufacturers Association (NEMA), the Institute of Electrical and Electronics Engineers (IEEE), and the Air Conditioning, Heating, and Refrigeration Institute (AHRI).
- Professional Electricians and Engineers: Consulting with professional electricians or electrical engineers who specialize in motor applications can provide valuable insights. These professionals possess practical knowledge and experience in selecting, installing, and maintaining AC motors. They can offer personalized advice based on specific project requirements and industry best practices.
- Energy Efficiency Programs and Agencies: Energy efficiency programs and agencies, such as government departments, utility companies, or environmental organizations, often provide resources and guidance on energy-efficient motor selection and operation. These programs may offer information on motor efficiency standards, rebate programs for high-efficiency motors, and energy-saving practices. Examples include the U.S. Department of Energy (DOE) and its Energy Star program.
- Online Technical Forums and Communities: Online forums and communities focused on electrical engineering, motor applications, or specific industries can be valuable sources of information. Participating in these forums allows individuals and businesses to interact with experts, discuss motor-related topics, and seek advice from professionals and enthusiasts who have firsthand experience with AC motors.
- Books and Publications: Books and technical publications dedicated to electrical engineering, motor technology, or specific applications can provide comprehensive information on AC motors. These resources cover topics ranging from motor theory and design principles to practical installation techniques and maintenance procedures. Libraries, bookstores, and online retailers offer a wide selection of relevant publications.
When accessing information from these sources, it is important to ensure that the information is up-to-date, reliable, and relevant to the specific application or requirements. Consulting multiple sources and cross-referencing information can help verify accuracy and establish a well-rounded understanding of AC motor selection, installation, and maintenance.
Can you explain the basic working principle of an AC motor?
An AC motor operates based on the principles of electromagnetic induction. It converts electrical energy into mechanical energy through the interaction of magnetic fields. The basic working principle of an AC motor involves the following steps:
- The AC motor consists of two main components: the stator and the rotor. The stator is the stationary part of the motor and contains the stator windings. The rotor is the rotating part of the motor and is connected to a shaft.
- When an alternating current (AC) is supplied to the stator windings, it creates a changing magnetic field.
- The changing magnetic field induces a voltage in the rotor windings, which are either short-circuited conductive bars or coils.
- The induced voltage in the rotor windings creates a magnetic field in the rotor.
- The magnetic field of the rotor interacts with the rotating magnetic field of the stator, resulting in a torque force.
- The torque force causes the rotor to rotate, transferring mechanical energy to the connected shaft.
- The rotation of the rotor continues as long as the AC power supply is provided to the stator windings.
This basic working principle is applicable to various types of AC motors, including induction motors and synchronous motors. However, the specific construction and design of the motor may vary depending on the type and intended application.
editor by CX 2024-04-04
China OEM Yn60-6gc Round Shaft Speed Controller AC Motor 6W/10W vacuum pump booster
Product Description
Product Description
| Motor Frame Size | 60mm/70mm/80mm/90mm/104mm |
| Motor Type | Induction motor/reversible motor/torque motor/speed control motor/damping motor/brake motor |
| Output Power | 6w/10w/15w/20w/25w/40w/60w/90w/120w/140w/180w/250w or customized |
| Output Shaft | 6mm/8mm/10mm/12mm/15mm,round shaft/D-cut shaft/key-way shaft or customized |
| Voltage Type | Single Phase 110V 4P Single Phase 220V 4P Three Phase 220V 4P Three Phase 380V 4P |
| Frequency | 50Hz/60Hz |
| Accessories | Terminal box/Fan/Thermal protector/Electromagnetic brake |
| Gearbox Frame Size | 60mm/70mm/80mm/90mm/104mm |
| Gear Ratio | 3-200k |
Detailed Photos
| MOTOR FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| MOTOR TYPE | INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / SPEED CONTROL MOTOR | ||
| SERIES | K series | ||
| OUTPUT POWER | 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / 120 W / 140W / 180W / 200W (can be customized) | ||
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm ; round shaft, D-cut shaft, key-way shaft (can be customized) | ||
| Voltage type | Single phase 100-120V 50/60Hz 4P | Single phase 200-240V 50/60Hz 4P | |
| Three phase 200-240V 50/60Hz | Three phase 380-415V 50/60Hz 4P | ||
| Three phase 440-480V 60Hz 4P | Three phase 200-240/380-415/440-480V 50/60/60Hz 4P | ||
| Accessories | Terminal box type / with Fan / thermal protector / electromagnetic brake | ||
| Above 60 W, all assembled with fan | |||
| GEARBOX FRAME SIZE | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| GEAR RATIO | 3G-300G | ||
| GEARBOX TYPE | PARALLEL SHAFT GEARBOX AND STRENGTH TYPE | ||
| Right angle hollow worm shaft | Right angle spiral bevel hollow shaft | L type hollow shaft | |
| Right angle CHINAMFG worm shaft | Right angle spiral bevel CHINAMFG shaft | L type CHINAMFG shaft | |
| K2 series air tightness improved type | |||
| Certification | CCC CE ISO9001 CQC | ||
other product
Certifications
Packaging & Shipping
Company Profile
FAQ
Q: How to select a suitable motor or gearbox?
A:If you have motor pictures or drawings to show us, or you have detailed specifications, such as, voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors or gearboxes?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but some kind of molds are necessory to be developped which may need exact cost and design charging.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
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| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Single-Phase |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can you explain the concept of motor efficiency and how it relates to AC motors?
Motor efficiency is a measure of how effectively an electric motor converts electrical power into mechanical power. It represents the ratio of the motor’s useful output power (mechanical power) to the input power (electrical power) it consumes. Higher efficiency indicates that the motor converts a larger percentage of the electrical energy into useful mechanical work, while minimizing energy losses in the form of heat and other inefficiencies.
In the case of AC motors, efficiency is particularly important due to their wide usage in various applications, ranging from residential appliances to industrial machinery. AC motors can be both induction motors, which are the most common type, and synchronous motors, which operate at a constant speed synchronized with the frequency of the power supply.
The efficiency of an AC motor is influenced by several factors:
- Motor Design: The design of the motor, including its core materials, winding configuration, and rotor construction, affects its efficiency. Motors that are designed with low-resistance windings, high-quality magnetic materials, and optimized rotor designs tend to have higher efficiency.
- Motor Size: The physical size of the motor can also impact its efficiency. Larger motors generally have higher efficiency because they can dissipate heat more effectively, reducing losses. However, it’s important to select a motor size that matches the application requirements to avoid operating the motor at low efficiency due to underloading.
- Operating Conditions: The operating conditions, such as load demand, speed, and temperature, can influence motor efficiency. Motors are typically designed for maximum efficiency at or near their rated load. Operating the motor beyond its rated load or at very light loads can reduce efficiency. Additionally, high ambient temperatures can cause increased losses and reduced efficiency.
- Magnetic Losses: AC motors experience losses due to magnetic effects, such as hysteresis and eddy current losses in the core materials. These losses result in heat generation and reduce overall efficiency. Motor designs that minimize magnetic losses through the use of high-quality magnetic materials and optimized core designs can improve efficiency.
- Mechanical Friction and Windage Losses: Friction and windage losses in the motor’s bearings, shaft, and rotating parts also contribute to energy losses and reduced efficiency. Proper lubrication, bearing selection, and reducing unnecessary mechanical resistance can help minimize these losses.
Efficiency is an important consideration when selecting an AC motor, as it directly impacts energy consumption and operating costs. Motors with higher efficiency consume less electrical power, resulting in reduced energy bills and a smaller environmental footprint. Additionally, higher efficiency often translates to less heat generation, which can enhance the motor’s reliability and lifespan.
Regulatory bodies and standards organizations, such as the International Electrotechnical Commission (IEC) and the National Electrical Manufacturers Association (NEMA), provide efficiency classes and standards for AC motors, such as IE efficiency classes and NEMA premium efficiency standards. These standards help consumers compare the efficiency levels of different motors and make informed choices to optimize energy efficiency.
In summary, motor efficiency is a measure of how effectively an AC motor converts electrical power into mechanical power. By selecting motors with higher efficiency, users can reduce energy consumption, operating costs, and environmental impact while ensuring reliable and sustainable motor performance.
Can AC motors be used in renewable energy systems, such as wind turbines?
Yes, AC motors can be used in renewable energy systems, including wind turbines. In fact, AC motors are commonly employed in various applications within wind turbines due to their numerous advantages. Here’s a detailed explanation:
1. Generator: In a wind turbine system, the AC motor often functions as a generator. As the wind turbine blades rotate, they drive the rotor of the generator, which converts the mechanical energy of the wind into electrical energy. AC generators are commonly used in wind turbines due to their efficiency, reliability, and compatibility with power grid systems.
2. Variable Speed Control: AC motors offer the advantage of variable speed control, which is crucial for wind turbines. The wind speed is variable, and in order to maximize energy capture, the rotor speed needs to be adjusted accordingly. AC motors, when used as generators, can adjust their rotational speed with the changing wind conditions by modifying the frequency and voltage of the output electrical signal.
3. Efficiency: AC motors are known for their high efficiency, which is an important factor in renewable energy systems. Wind turbines aim to convert as much of the wind energy into electrical energy as possible. AC motors, especially those designed for high efficiency, can help maximize the overall energy conversion efficiency of the wind turbine system.
4. Grid Integration: AC motors are well-suited for grid integration in renewable energy systems. The electrical output from the AC generator can be easily synchronized with the grid frequency and voltage, allowing for seamless integration of the wind turbine system with the existing power grid infrastructure. This facilitates the efficient distribution of the generated electricity to consumers.
5. Control and Monitoring: AC motors offer advanced control and monitoring capabilities, which are essential for wind turbine systems. The electrical parameters, such as voltage, frequency, and power output, can be easily monitored and controlled in AC motor-based generators. This allows for real-time monitoring of the wind turbine performance, fault detection, and optimization of the power generation process.
6. Availability and Standardization: AC motors are widely available in various sizes and power ratings, making them readily accessible for wind turbine applications. They are also well-standardized, ensuring compatibility with other system components and facilitating maintenance, repair, and replacement activities.
It’s worth noting that while AC motors are commonly used in wind turbines, there are other types of generators and motor technologies utilized in specific wind turbine designs, such as permanent magnet synchronous generators (PMSGs) or doubly-fed induction generators (DFIGs). These alternatives offer their own advantages and may be preferred in certain wind turbine configurations.
In summary, AC motors can indeed be used in renewable energy systems, including wind turbines. Their efficiency, variable speed control, grid integration capabilities, and advanced control features make them a suitable choice for converting wind energy into electrical energy in a reliable and efficient manner.
What are the key advantages of using AC motors in industrial applications?
AC motors offer several key advantages that make them highly suitable for industrial applications. Here are some of the main advantages:
- Simple and Robust Design: AC motors, particularly induction motors, have a simple and robust design, making them reliable and easy to maintain. They consist of fewer moving parts compared to other types of motors, which reduces the likelihood of mechanical failure and the need for frequent maintenance.
- Wide Range of Power Ratings: AC motors are available in a wide range of power ratings, from small fractional horsepower motors to large industrial motors with several megawatts of power. This versatility allows for their application in various industrial processes and machinery, catering to different power requirements.
- High Efficiency: AC motors, especially modern designs, offer high levels of efficiency. They convert electrical energy into mechanical energy with minimal energy loss, resulting in cost savings and reduced environmental impact. High efficiency also means less heat generation, contributing to the longevity and reliability of the motor.
- Cost-Effectiveness: AC motors are generally cost-effective compared to other types of motors. Their simple construction and widespread use contribute to economies of scale, making them more affordable for industrial applications. Additionally, AC motors often have lower installation and maintenance costs due to their robust design and ease of operation.
- Flexible Speed Control: AC motors, particularly induction motors, offer various methods for speed control, allowing for precise adjustment of motor speed to meet specific industrial requirements. Speed control mechanisms such as variable frequency drives (VFDs) enable enhanced process control, energy savings, and improved productivity.
- Compatibility with AC Power Grid: AC motors are compatible with the standard AC power grid, which is widely available in industrial settings. This compatibility simplifies the motor installation process and eliminates the need for additional power conversion equipment, reducing complexity and cost.
- Adaptability to Various Environments: AC motors are designed to operate reliably in a wide range of environments. They can withstand variations in temperature, humidity, and dust levels commonly encountered in industrial settings. Additionally, AC motors can be equipped with protective enclosures to provide additional resistance to harsh conditions.
These advantages make AC motors a popular choice for industrial applications across various industries. Their simplicity, reliability, cost-effectiveness, energy efficiency, and speed control capabilities contribute to improved productivity, reduced operational costs, and enhanced process control in industrial settings.
editor by CX 2024-04-04
China hot selling 24v 250A AC motor controller which replace curtis 1230-2402 dc motor
Warranty: 3months-1year
Design Number: 1230-2402
Design Quantity:: p1230-2402
Voltage:: 24V
Current:: 200A
Excess weight:: 1.1 kg
Dimensions :: 164 x 146 x 56 mm
product title: ac motor controller
Application: E-Vechile
motor type: AC
guarantee: 1 yr
HK CODE: B.A.01.0401G1
Packaging Details: Standard exporting packaging
The 1230 motor controller is an AC induction motor pace controller designed for use in a range of material dealing with vehicles. Common purposes consist of walkie/rider pallet trucks, minimal lifts, stackers, sweeper/scrubber devices, and other small industrial cars. This higher functionality programmable controller is simple to put in, efficient, and cost successful.
The 1230 controller provides smooth specific handle of motor velocity and torque. When utilized with hydraulic programs, the 1230 turns the pump motor on and off and also controls valves on the hydraulic line—thus managing the hydraulic route for Carry and Reduced functions. These controllers are totally programmable by means of the CZPT Product 1313-4401 Handheld Programmer . The programmer offers diagnostic and take a look at capability in addition to configuration versatility. The 1230 is also created to work with the optional CZPT 840 Spyglass information display and the optional CZPT 1312 tiller multiplexer
Requirements:
Working voltage assortment: 16 to 32 VNominal enter voltage: 24 VPWM functioning frequency: sixteen kHzElectrical isolation to heatsink: five hundred V ac (bare minimum)KSI input existing (no contactors engaged): ninety mA with out programmer or speed encoder 170 mA with programmer and CZPT pace encoderLogic input voltage: >7.5 V Large two hundred HzOperating ambient temp. variety: -40°C to 50°C (-40°F to 122° 1.5 inch bore aluminum shaft collar F)Storage ambient temperature assortment: -40°C to 85°C (-40°F to 185°F)MOSFET overtemperature cutback: linear cutback starts off at 100°C (212°F) total cutoff at 110°C (230°F)MOSFET undertemperature cutback: approx. 50% motor present at -25°C (-13°F) complete cutoff at -40°C (-40°F)Package environmental score: IP53Weight: 1.1 kg Dimensions : 164 × 146 × 56 mm
Business Information
HangZhou Huanke Electric powered Vehicle Areas Co., Delta AC Servo Motor With Travel Servo Motor ECM-B3M Series Motor 400w ECMA-K11320RS Ltd., are a skilled provider of forklift spare elements in China.
Our firm specializes in numerous types of electric pallet truck elements and forklift components for the two domestic
and intercontinental markets. Now, our company is the CZPT agent and distributor of Britain Albright Contactor. In addition, we have set up strategic cooperation relations with France REALS Business and Belgium TVH Organization
which are the specialist suppliers of forklift elements in the globe. Our solution classification handles forklift management system, operating technique, travel system, hydraulic program, and many others. Controllers, contactors, sensors, PU wheels and other areas are equipped by our Huanke Company. Meanwhile, we have established up acquire and advancement section to source distinct manufacturers of
excellent pallet truck components and forklift elements
organization line
| enterprise line | forklift areas |
| varieties areas | controller, contactor, motor, light-weight, switches wheels, battery , 10A 12V-40V DC speed controller motor velocity controller pwm dc motor controller etc |
| stage of parts | authentic ,OEM,replacement |
Delivery:For sample or samll quantity,the item will be despatched in 48 hours right after the payment verified,
by means of an expedited service (Fedex, DHL, TNT, UPS or EMS),monitoring number will be obtainable in 2- 5 working times
For large quantity,the items will be send out in 10-25 times by sea or air
Our Providers We will reply your enquiry inside 24 hours.pls truly feel totally free to speak to us at whenever
We source the most aggressive cost with assured top quality
We have huge stock and can send the merchandise asap,Sample purchase and OEM is satisfactory
We supply the most complete selection of forklift components
We have Excellent after-sale provider ,If you have any opinions about the products, pls make contact with with us in time, we will supply the solution for you
Associated merchandise
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2023-02-19
China GYB201D5 RC2 Original Fuji ac speed control servo motor electric engine driver GYB201D5-RC2 motion controller manufacturer
Guarantee: 1 12 months, 1 Yr
Model Number: GYB201D5-RC2
Sort: SERVO MOTOR
Frequency: 150HZ
Period: Single-stage
Shield Function: Totally Enclosed
AC Voltage: 200V
Performance: IE one
Design: GYB201D5-RC2
Problem: 100% first new
MOQ: 1 Piece
Shipping expression: TNT DHL FEDEX EMS UPS
Payment time period: alibaba, T/T, other individuals
Packaging Details: Unique bundle with an antistatic bag + bubble + carton.
Goods Description
| Product Name | AC servo motor 200W |
| Design | GYB201D5-RC2, speak to us for much more product |
| Place of origin | Japan |
| Problem | a hundred% first and new |
| Guarantee | twelve months |
| Shipping time | two-5 days soon after payment confirmed |
| Shipping and delivery method | DHL/UPS/TNT/Fedex/other individuals |
| MOQ | 1 piece |
Shipping methodNumerous shipping strategies are obtainable, AOK Battery Motor Roller Blind Motor Tubular DC electrical motor for window blinds we provide the distinct selections for you.Free delivery to China(if you have your forwarder). FAQ Q: How about the guarantee?A: Borsen provides twelve months warranty for all the merchandise from us.
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How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by czh 2023-02-19
China AC 220V Single Phase industrial induction motor 4IK25GN-C reverse forward with Speed Controller car motor
Warranty: 3months-1year
Design Amount: 4IK25GN-C
Type: Induction Motor
Frequency: 50/60HZ
Section: Single-period
Safeguard Feature: Totally Enclosed
AC Voltage: 110v/220v
Effectiveness: 1450/1750 RPM
dimension: 80mm(60,70,80,90mm)
Output: 25w(6w~180w)
Speed: 1450/1750 rpm
Ratio: 1/3~one hundred eighty
Torque: .9kg/cm~250kg/cm
Packaging Specifics: carton
Overview
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| Website: Sophie:Tel/WhatsApp/Skype/Wechat: 86~8592 Our Companynnn Xihu (West Lake) Dis.weiting Electrical Engineering Industrial Co., Ltd. Is situated in the lovely costal metropolis of HangZhou, China,. For more than 20 a long time, we have adhered to the principle of ” American Regular 1 Groove B Series V-Belt Sheaves Sort C-Sol with SH Bushing Quality First, Provider Very first, Management Initial, Innovation First”. Becoming reduced noise, compact, long life, etc, our goods have passed the ISO, 3 C, CE high quality certification. They are sold across the region and we sincerely search ahead to developing prolonged-expression interactions with you for mutual good results. By 2571, we had already set up places of work close to China, this kind of as in ZheJiang , ZheJiang , HangZhou, Humen, HangZhou, HangZhou, and so on. EXHIBITION FAQ Q1: What is the payment conditions? A: T/T, PAYPAL, L/C, WESTERN UNION, Credit score CARD, Cash. Q2. What is your shipping time?A: 1-7 days following payment. Q3. What is your phrases of shipping?A: EXW, FOB, CFR, CIF, DDU.DDP.Q5. What is your creation capability?A: About 3000 PCS for each thirty day period. Q6: What you can do if we even now have inquiries on products? A: We afford samples for testing, if approval then negotiate cooperation. Q7: How do you make our organization extended-time period and great romantic relationship?A:1. We keep good good quality and competitive price to ensure our buyers reward 2. We respect every single client as our pal and we sincerely do business and make pals with them.
The Basics of a Planetary MotorA Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque. Self-centering planetary gearsThis self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications. High torqueCompared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation. High efficiencyA planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications. High costIn general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
China 15W 110V 220v High Torque Low Rpm 1ph 3ph Speed Adjustable AC Gear Motor with Speed Controller motorbaseWarranty: 3months-1year 15W 110V 220v High Torque Low Rpm 1ph 3ph Speed Adjustable AC Gear Motor with Speed Controller Specification we can custom parameters and shaft size, please contact us 1. When the motor is approved under various safety standards, the model name on the nameplate is the approved model name. Note:2. “-A” it means the voltage 110V, the assembly capacitor value it is according the label.
Benefits of a Planetary MotorBesides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems. Solar gearThe solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time. Sun gearThe mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle. Planetary gearA planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact. Planetary gearboxA planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors. Planetary gear motorPlanetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
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