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895 Large Torque Higher RPM DC Motor DC 12V 24V 3000/6000/ten thousand/12000/20000RPM for Scooter Reducing Device Electric powered Grinder Motor
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Mfr. Portion No.:
895 Motor
Brand name:
Authentic Maker
Part Type:
DC Motor
Lifecycle:
New Product New from unique manufacturer
Moq:
one Unit
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Description: 12v-24v 3000-6000rpm 1. Rated voltage : DC 12V To 24V 2. No load speed : 12v is 3000rpm for every moment 24v is 6000rpm per minute 3. Highest torque : 10 KG.CM (It is best not to reach this value when the motor is doing work.) 4. No load recent : .5A five. Help for forward and reverse rotation six. The diameter of the motor shaft is 5MM seven. Content: The entrance and rear axles are ball bearings the motor casing is galvanized and rust-evidence the carbon brush is thickened, the provider daily life of the motor can be prolonged the internal rotor utilizes pure copper coils, the electrical conductivity of the motor is much better eight. This motor is suited for a range of micro-automation products. As long as you affirm that the motor voltage and torque of your decision are suitable for the voltage and load of your task ahead of buy, there is no limit to the scope of use of this motor. For instance, Espresso device blender youngster scooter micro cutter, and many others. 12v-24v 6000rpm-12000rpm one. Rated voltage : DC 12V To 24V 2. No load pace : 12v is 6000rpm per minute 24v is 12000rpm for every moment 3. Greatest torque : 8 KG.CM (It is ideal not to achieve this value when the motor is doing work.) four. No load recent : .9A 5. Support for forward and reverse rotation six. The diameter of the motor shaft is 5MM 7. Material: The entrance and rear axles are ball bearings 48V 72V 96V 10KW 20KW BLDC Motor for Electric powered Automobile Electric powered Cellular with Fan cooling and Liquid cooling the motor casing is galvanized and rust-evidence the carbon brush is thickened, the services existence of the motor can be extended the internal rotor makes use of pure copper coils, the electrical conductivity of the motor is more powerful 8. This motor is appropriate for a range of micro-automation products. As extended as you validate that the motor voltage and torque of your selection are appropriate for the voltage and load of your venture just before purchase, there is no limit to the scope of use of this motor. For illustration, Coffee machine blender kid scooter micro cutter, etc. 12v-24v 10000rpm-20000rpm one. Rated voltage : DC 12V To 24V 2. No load velocity : 12v is 10000rpm for each minute 24v is 20000rpm for each moment three. Greatest torque : 7.2 KG.CM (It is very best not to attain this benefit when the motor is operating.) 4. No load present : 2.1A 5. Assist for forward and reverse rotation six. The diameter of the motor shaft is 5MM seven. Substance: The entrance and rear axles are ball bearings the motor casing is galvanized and rust-evidence the carbon brush is thickened, the support lifestyle of the motor can be extended the inner rotor uses pure copper coils, the electrical conductivity of the motor is much better 8. This motor is appropriate for a variety of micro-automation equipment. As extended as you validate that the motor voltage and torque of your choice are suited for the voltage and load of your project just before purchase, there is no restrict to the scope of use of this motor. For instance, China Manufacturer Personalized Metal Electric powered Motor Shaft Extension for Robotic Espresso equipment blender little one scooter micro cutter, and many others.
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Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions. A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox. Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil. The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders. Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers. Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier. Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use. This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation. The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor. The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs. First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant. Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft. Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts. A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications. There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant. A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
Parameters and Drawings of the Brushless PM Motor for Automobile 20~50KW
Motor standard info: total price(motor+controller+pace pedal)
Electrical power
Battery Voltage
Speed
Rated Torque
Peak Torque
Peak Electrical power
Existing
Peak Present
Effectiveness
Bodyweight
twenty kw
144V
3500rpm
55Nm
140Nm
50KW
152.9A
280A
ninety four.7%
92kg
22kw
144V
3500rpm
60Nm
150Nm
56KW
168.3A
320A
94.7%
92kg
twenty five kw
144V
3500rpm
68Nm
170Nm
60KW
191.4A
380A
ninety four.8%
98kg
27 kw
144V
3500rpm
74Nm
180Nm
65KW
206.8A
380A
94.8%
102kg
thirty kw
228V
3500rpm
82Nm
200Nm
70KW
152.9A
290A
94.5%
110kg
35 kw
228V
3500rpm
ninety five.5Nm
210Nm
75KW
181.5A
350A
94.6%
114kg
forty five kw
333V
6000rpm
70Nm
140Nm
100KW
149.6A
280A
94.8%
122kg
50 kw
333V
6000rpm
78Nm
160Nm
110KW
167.2A
310A
ninety four.9%
126kg
Program specification:
Motors have special dual-stator construction, constituting automated variable torque method with the particular driver. According to the vehicles predicament like climbing, commencing, low speed and large speed,the method operates in single-stator or twin-stator state instantly. Motor gives suitable torque to make the dynamic efficiency change to the need. No lengthier require gearbox, steer clear of substantial present discharging, conserve vitality, increase the journey length, CZPT injection molding device aluminum established screw shaft collars with a Hexagonal bore of 12 extend battery lifestyle.
Brushless motor framework no spark. No for a longer time need to have to modify the carbon brush. No carbon brush decline. Compact structure, large overload capacity, prolonged support life.
Motor rotor has unusual-earth everlasting magnetic field,Do not want battery energy for excitation(A brush dc motor or an ac motor needs),saving vitality. Making result is good when vehicle braking. Nicely energy comments result and electric braking effect.
The systemworking basic principle: The travel timely checks the motor rotor situation the stator commutes according to the motor rotor situation. The motor stator windings give existing bringing optimistic torque which helps make the motor run. The drive modifications the duty cycle of the electrical power semiconductors the existing modifications the motor torque adjustments 1Pc DM3722 3 Period Electronic Driver Fit a hundred and ten 130 Nema42 Nema52 110BYGH350D Stepper Motor 7A AC110-240V For CNC Milling Router and the motor velocity adjustments.
Exceptional load characteristics,great minimal velocity peformance,high starting up torque,tiny starting up existing, preventing large existing discharging of the battery, in accordance to the discharging traits of the battery,adapting to the requirements of car recurrent startup. The battery daily life can be extended by fifty%,The driving length can be extended about thirty% ~ 50% when billed.
The motor is geared up with excellent unique motor drive, making use of higher efficiency imported power module and manage chip, Custom made Made Set ScrewSingleDouble SplitClamping Plastic Shaft Collar making use of industrial elements. The operating temperature is from -20°C to 60 °C. Trustworthy overall performance. Push has stepless speed regulation, ahead and backward operation, braking vitality comments. A number of protections suchas overload, overheating, overvoltage and undervoltage. Output velocity sign.
The motor can operate proficiently through the total pace range, which has enhanced a good deal comparing with the brush DC motor and AC frequency conversion motor( obtaining higher efficiency all around rated point).
Motors and drives are cooled by air or water. Reduced temperature. Motor adopts imported oil-have bearings. Maintenance cost-free, high trustworthiness and lengthy existence.
Motor is horizontal kind. Motor could have raised entrance edge cover, 12V-40V 10A PWM DC Motor Pace Controller w Knob–High Performance, Higher Torque, Reduced Warmth Generating electrical motor controller dual shaft, spline shaft. The voltage, velocity and electrical power can be customized.
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications. A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears. A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below. Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications. To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation. They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available. Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear. The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application. A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications. The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes. A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors. While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor. The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system. If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor. Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant. Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications. Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
We can also personalize merchandise according to consumer demands .
Planetary Gear Motor Technological Info-BG
Ratio
3.3
4.6
37.7
52.one
70
585
810
2911
NO-load speed
1363
978
119
86
sixty four
8
five.5
2.3
Rated pace(rpm)
1151
826
100
seventy three
64
six.5
4.five
1.nine
Rated torque
.571
.041
.32
.forty four
.52
2
two
two
Established in 1994, HangZhou BG Motor Factory is a specialist maker of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, Common motors and AC motors. We have a plant location of 6000 square meters, multiple patent certificates, and we have the impartial layout and advancement capabilities and sturdy technical force, with an annual output of more than 1 million models. Because the commencing of its institution, BG motor has focused on the overall answer of motors. We manufacture and design motors, provide expert tailored services, respond speedily to consumer wants, and actively aid customers to fix difficulties. Our motor merchandise are exported to twenty nations, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc. Our founder, Mr. Solar, has more than 40 years of expertise in motor technology, and our other engineers also have more than 15 several years of expertise, and 60% of our personnel have a lot more than ten years of expertise, and we can guarantee you that the quality of our motors is leading notch. The goods go over AGV, underwater robots, robots, sewing equipment industry, automobiles, medical tools, computerized doorways, lifting tools, industrial tools and have a vast variety of purposes. We strive for CZPT in the good quality of each and every product, and we are only a little and sophisticated producer. Our vision: Travel the globe forward and make daily life much better!
Q:1.What kind of motors can you provide?
A:At existing, we mostly create brushless DC motors, brush DC motors, AC motors, Common Motors the electricity of the motor is less than 5000W, and the diameter of the motor is not much more than 200mm
Q:2.Can you send out me a price tag list?
A:For all of our motors, they are tailored dependent on various needs like lifetime, sounds,voltage,and shaft etc. The value also differs according to once-a-year quantity. So it truly is truly tough for us to supply a value list. If you can share your in depth demands and annual amount, we are going to see what offer you we can offer.
Q:3.Can l get some samples?
A:It depends. If only a number of samples for individual use or substitute, I am scared it will be hard for us to give due to the fact all of our motors are customized made and no inventory accessible if there are no further needs. If just sample screening before the formal get and our MOQ,price tag and other terms are acceptable,we would love to give samples.
This autumn:Can you offer OEM or ODM provider?
A:Indeed,OEM and ODM are both available, we have the expert R&D dept which can provide professional solutions for you.
Q5:Can l visit your manufacturing facility before we spot an buy?
A:welcome to check out our factory,dress in every pleased if we have the chance to know every other far more.
Q:6.What’s the direct time for a normal buy?
A:For orders, the regular direct time is 15-twenty times and this time can be shorter or for a longer time based mostly on the different model,interval and quantity.
US $5.99-9.99 / Piece |
2 Pieces
(Min. Order)
###
Application:
Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
We can also customize products according to customer requirements .
###
Planetary Gear Motor Technical Data-BG
Ratio
3.3
4.6
37.7
52.1
70
585
810
2911
NO-load speed
1363
978
119
86
64
8
5.5
2.3
Rated speed(rpm)
1151
826
100
73
64
6.5
4.5
1.9
Rated torque
0.027
0.041
0.32
0.44
0.52
2
2
2
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system. In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems. A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports. The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors. The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles. To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design. The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear. Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train. Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce. A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum. A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system? The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable. The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
We can also customise products according to buyer needs.
Planetary Equipment Motor Technological Knowledge-BG
Ratio
3.65
five.36
6.55
8.63
13.53
eighteen.92
24.65
28.05
33.ninety two
forty four.69
58.22
67.08
81.eleven
Output shaft speed(rpm)
822
560
458
348
222
159
122
107
88
sixty seven
fifty two
forty five
37
Allowable torque(N.m)
one.25
one.eighty four
two.25
2.ninety seven
4.19
5.85
7.sixty three
eight.68
10.5
13.eighty three
eighteen.01
18.71
22.62
Reduction stage
1
1
one
one
2
2
two
2
two
two
two
three
three
Established in 1994, HangZhou BG Motor Factory is a specialist company of brushless DC motors, brushed DC motors, planetary gear motors, worm equipment motors, Universal motors and AC motors. We have a plant region of 6000 square meters, numerous patent certificates, and we have the unbiased design and development capabilities and robust complex drive, with an yearly output of far more than 1 million models. Because the starting of its establishment, BG motor has targeted on the total remedy of motors. We manufacture and design and style motors, give professional personalized companies, reply swiftly to customer demands, and actively help buyers to resolve difficulties. Our motor merchandise are exported to twenty international locations, including the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so on. Our founder, Mr. Solar, has more than forty years of experience in motor technological innovation, and our other engineers also have more than fifteen years of knowledge, and 60% of our staff have much more than ten many years of experience, and we can assure you that the top quality of our motors is leading notch. The items protect AGV, underwater robots, robots, sewing device industry, cars, medical products, automated doors, lifting gear, industrial equipment and have a wide selection of purposes. We try for CZPT in the good quality of every merchandise, and we are only a small and innovative producer. Our eyesight: Drive the entire world ahead and make existence far better!
Q:1.What variety of motors can you offer?
A:At present, we primarily produce brushless DC motors, brush DC motors, AC motors, Common Motors the electrical power of the motor is significantly less than 5000W, and the diameter of the motor is not a lot more than 200mm
Q:2.Can you send me a value record?
A:For all of our motors, they are personalized dependent on different requirements like life span, sounds,voltage,and shaft and so forth. The value also may differ according to yearly quantity. So it is genuinely difficult for us to offer a value list. If you can share your comprehensive demands and annual amount, we are going to see what offer you we can provide.
Q:3.Can l get some samples?
A:It relies upon. If only a couple of samples for personal use or substitution, I am frightened it’s going to be tough for us to supply because all of our motors are custom made produced and no inventory offered if there are no more requirements. If just sample tests ahead of the formal buy and our MOQ,cost and other terms are acceptable,we would enjoy to give samples.
This fall:Can you supply OEM or ODM provider?
A:Sure,OEM and ODM are both available, we have the professional R&D dept which can provide professional answers for you.
Q5:Can l go to your manufacturing facility before we area an buy?
A:welcome to visit our factory,put on each and every happy if we have the opportunity to know every single other more.
Q:6.What is the lead time for a standard buy?
A:For orders, the normal guide time is 15-twenty times and this time can be shorter or longer based on the different model,period of time and quantity.
US $9.99-67.99 / Piece |
2 Pieces
(Min. Order)
###
Application:
Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
We can also customize products according to customer requirements.
###
Planetary Gear Motor Technical Data-BG
Ratio
3.65
5.36
6.55
8.63
13.53
18.92
24.65
28.05
33.92
44.69
58.22
67.08
81.11
Output shaft speed(rpm)
822
560
458
348
222
159
122
107
88
67
52
45
37
Allowable torque(N.m)
1.25
1.84
2.25
2.97
4.19
5.85
7.63
8.68
10.5
13.83
18.01
18.71
22.62
Reduction stage
1
1
1
1
2
2
2
2
2
2
2
3
3
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer. The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft. Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant. There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications. The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications. The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications. In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive. Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps: Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts. Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage. Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
3V plastic micro dc planetary motor for Electric toothbrush
Main Characteristics 1.OEM&solODM 10mm planetary gearbox additionally M10VA dc motor two.Small dimensions dc equipment motor with minimal pace and big torque 3.10mm gear motor give .01Nm torque and far more reliabl four.Suitable to little diameter, reduced sound and large torque application 5.Reduction ratio:171
Motor Model NO.
Rated voltage
No-load pace
No-load recent
Stall torque
Stall existing
VDC
r&solmin
mA
g.cm
A
TGPP09-M10VA-70
three
70
30
a hundred and fifty
.28
TGPP09-M10VA-a hundred and ten
3
110
70
290
.fifty one
Item Application
Other Purposes:
Organization Devices:
ATM, Copiers and Scanners, Forex Handling, Stage of Sale, Printers, Vending Devices.
Gaming Devices, Video clip Game titles, Optical Disk Drives, RC and Energy Toys.
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House Ventilation, Air Purifiers and Dehumidifiers, Assortment Hoods, Washers and Dryers, Refrigerators, Dishwashers, Ground Care, Whirlpool and Spa, Showers, Smart Metering, Espresso Machines.
Drills and Motorists, Sanders, Grinders, Polishers, Saws.
Digital camera and Optical:
Movie, Cameras, Projectors.
Packing & Shipping and delivery Packaging: single carton packing, one hundred items for every box. Shipping and delivery time: DHL: 3-5 doing work times &semi UPS: 5-7 functioning days&semi TNT: 5-7 doing work days&semi FedEx: 7-9 functioning days&semi EMS: 12-fifteen operating times&semi China Submit: Relies upon on ship to which nation&semi Sea: Relies upon on ship to which nation
Our business TT Motor &lparHK) Industrial Co., Ltd has been specializing in micro motors, equipment motors and their respective components given that 2000. Our goods are extensively utilized in amusement techniques, cars, house and industrial appliances and instruments and several other individuals. Our items are trustworthy and long-lasting, and backed by several years of expertise. We export 98&percnt of our output throughout the world. By leveraging our difficult-won popularity for honesty, dependability and high quality, TT Motor aims to carry on as a pioneer in the product sales abroad by seeking worldwide companions. If your firm is an finish-person of micro-motors, a distributor or an agent, please speak to us. We appear ahead to getting CZPT to function collectively with you in the in close proximity to future.
FAQ Q: How to order&quest A: deliver us inquiry &rightarrow receive our quotation &rightarrow negotiate information &rightarrow confirm the sample &rightarrow sign deal&soldeposit &rightarrow mass production &rightarrow cargo prepared &rightarrow balance&soldelivery &rightarrow further cooperation. Q: How about Sample get&quest A: Sample is available for you. remember to make contact with us for details. Our site:ttmotor.en.made-in-china.com Q: Which shipping way is avaliable&quest A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other shipping and delivery techniques are also accessible, please speak to us if you want ship by the other shipping way. Q: How prolonged is the supply&quest A: Devliver time relies upon on the quantity you purchase. usually it will take 15-25 doing work times. Q: My package has missing items. What can I do&quest A: Make sure you contact our help team and we will validate your purchase with the package contents.We apologize for any inconveniences. Q: How to validate the payment&quest A: We take payment by T&solT, PayPal, the other payment approaches also could be accepted,You should get in touch with us just before you pay by the other payment ways. Also 30-fifty&percnt deposit is offered, the stability cash need to be compensated before shipping and delivery.
US $5-10 / Piece |
50 Pieces
(Min. Order)
###
Application:
Industrial, Household Appliances, Car, Power Tools
Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys.
Home Technologies:
Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines.
Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys.
Home Technologies:
Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines.
Drills and Drivers, Sanders, Grinders, Polishers, Saws.
Camera and Optical:
Video, Cameras, Projectors.
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque. Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option. The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft. After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios. The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear. The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets. A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed. They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed. There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions. In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option. Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors. Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices. The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
Intelligent Metering Minimal Sound Electrical Planetary DC Gear Motor
PG36M555 Sequence
voltage: 3VDC 6VDC 9VDC 12VDC 24VDC Velocity variety: three
12
≤140
three
12
≤220
45
12
≤350
6
24
≤70
three
24
≤110
45
24
≤180
six-99.5K Motor please refer to the motor knowledge RS-555123000. Gearbox please refer to gearbox knowledge reduction ratio99.5 .Associated to gearmotor output speed and torque please refer to motor data. 2 Motor can be mounted wiht magnetic encorder. encorder parameters make sure you refer to me-37.htm . 3Standard output shaft after minimizing: 8.0mm. other measurements of then output shaft can make as client ask for. 4Chart only for reference,merchandise shall prevail the entity.
1\This table lists some motors parameters, others please refer to specific parameters of rs-555.htm" 2\Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X gearing efficiency;output speed:motor speed / reduction ratio.
###
NOTE:
1\ Gearmotor named methods: e . g . SG-555123000-99.5K Motor please refer to the motor data RS-555123000. Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please refer to motor data. 2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to me-37.htm . 3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request. 4\Chart only for reference,products shall prevail the entity.
1\This table lists some motors parameters, others please refer to specific parameters of rs-555.htm" 2\Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X gearing efficiency;output speed:motor speed / reduction ratio.
###
NOTE:
1\ Gearmotor named methods: e . g . SG-555123000-99.5K Motor please refer to the motor data RS-555123000. Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please refer to motor data. 2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to me-37.htm . 3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request. 4\Chart only for reference,products shall prevail the entity.
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system. In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems. A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports. The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors. The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles. To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design. The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear. Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train. Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce. A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum. A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system? The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable. The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
We can also customize products according to customer demands .
Planetary Equipment Motor Specialized Data-BG
Ratio
ten.2
19.2
26.9
188
264
721
669
1911
NO-load pace
1167
700
437
175
ninety eight
87.5
58
36
Rated velocity(rpm)
one thousand
600
375
150
eighty three
75
fifty
31
Rated torque
one.one
2.one
2.ninety seven
18.three
25
25
25
25
Recognized in 1994, HangZhou BG Motor Factory is a specialist maker of brushless DC motors, brushed DC motors, planetary gear motors, worm gear motors, Common motors and AC motors. We have a plant area of 6000 sq. meters, numerous patent certificates, and we have the independent design and improvement abilities and robust specialized force, with an yearly output of a lot more than 1 million units. Given that the commencing of its establishment, BG motor has targeted on the general resolution of motors. We manufacture and design and style motors, provide expert tailored solutions, respond swiftly to client demands, and actively aid consumers to resolve problems. Our motor items are exported to 20 nations, such as the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and so on. Our founder, Mr. Sun, has far more than forty many years of knowledge in motor technological innovation, and our other engineers also have far more than fifteen many years of expertise, and sixty% of our staff have far more than 10 many years of expertise, and we can assure you that the quality of our motors is prime notch. The products cover AGV, underwater robots, robots, stitching equipment industry, vehicles, health-related gear, automated doorways, lifting gear, industrial equipment and have a vast range of purposes. We attempt for CZPT in the top quality of every single product, and we are only a modest and refined company. Our vision: Generate the globe ahead and make existence far better!
Q:1.What sort of motors can you give?
A:At existing, we primarily make brushless DC motors, brush DC motors, AC motors, Universal Motors the power of the motor is significantly less than 5000W, and the diameter of the motor is not far more than 200mm
Q:2.Can you send me a value list?
A:For all of our motors, they are custom-made dependent on various needs like lifetime, noise,voltage,and shaft and many others. The cost also differs according to once-a-year amount. So it is actually difficult for us to offer a price tag list. If you can share your comprehensive needs and once-a-year quantity, we’ll see what offer you we can supply.
Q:3.Can l get some samples?
A:It is dependent. If only a few samples for private use or alternative, I am frightened it’ll be difficult for us to offer because all of our motors are personalized created and no stock available if there are no even more demands. If just sample tests ahead of the official get and our MOQ,price and other terms are suitable,we’d enjoy to supply samples.
This fall:Can you give OEM or ODM provider?
A:Yes,OEM and ODM are both available, we have the expert R&D dept which can provide professional answers for you.
Q5:Can l check out your manufacturing facility before we location an get?
A:welcome to visit our manufacturing unit,use each and every happy if we have the likelihood to know every single other far more.
Q:6.What is actually the guide time for a standard get?
A:For orders, the standard guide time is fifteen-20 days and this time can be shorter or for a longer time primarily based on the different model,period of time and quantity.
Application:
Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
We can also customize products according to customer requirements .
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Planetary Gear Motor Technical Data-BG
Ratio
10.2
19.2
26.9
188
264
721
669
1911
NO-load speed
1167
700
437
175
98
87.5
58
36
Rated speed(rpm)
1000
600
375
150
83
75
50
31
Rated torque
1.1
2.1
2.97
18.3
25
25
25
25
The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application. To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm. In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V. Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time. A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half. Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today. Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument. When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft. A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts. When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs. In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors. The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities. The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion. Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog. The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
Planetary deceleration brushless motor has the traits of high precision, substantial rigidity, higher load, substantial effectiveness, substantial pace ratio, high lifestyle, lower inertia, lower vibration, lower sounds, lower temperature increase, beautiful physical appearance, light-weight construction, straightforward installation, correct positioning and so on.
Merchandise Parameters
Electrical Technical specs
Motor Design
fifty twoBSSE24thirtythirty
5twoBSSE246030
52BSSE24ninety30
Rated Voltage(VDC)
24
Rated Pace(Rpm)
3000
Rated Torque(N.m)
.one
.2
.three
Rated Electricity(W)
31
sixty three
ninety four
L1 Size(mm)
fifty nine
seventy nine
99
Notice: We can manufacture goods in accordance to customer’s specifications.
HangZhou CZPT Motor Co., Ltd, established in 2004, is a high-tech enterprise, which is engaged in the improvement, generation and offering sorts of micro motor and movement manage techniques. Making use of high-top quality materials, sophisticated production process and stringent high quality administration our item line includes nearly all varieties of high-top quality motors, such as hybrid stepper motors, close-loop stepper motors, brushless DC motors, servo motors, etc. Our firm is 1 of the top producers in domestic and intercontinental market place, and our products are at the exact same amount of worldwide renowned-model ones. Our merchandise are widely used in computer peripheral products, communications, stage lights, textiles, packaging, printing, medical equipment, sewing devices, and other industrial automation programs. Our company is abundant in technological knowledge, we use superior generation process and tests tools, and obeys sophisticated good quality management needs in production, this sort of as ISO9001: 2008, 6 Sigma. Besides, our business also has received the CE certification, and all of our goods are RoHS compliant. With the spirit of “product innovation, substantial quality, exceptional services”, our organization will continually target on micro motor market, and give a lot more large-high quality goods and much more expert service for our consumers. We consider our very best to earn the client’ S have confidence in by our substantial-high quality items, outstanding service and affordable costs. We are becoming the leader of the micro motor sector.
Certifications
FAQ
Payments
1) We can take EXW, FOB two) Payment have to be produced before cargo. three) Import obligations, taxes and fees are not provided in the item price tag or delivery expenses. These expenses are the buyer’s responsibility.
Shipping and delivery one) We only ship to your verified deal with. Please make positive your shipping deal with is right ahead of acquire. two) Most orders will be delivered out in 3-7 operating days upon payment affirmation. 3) Shipping and delivery generally takes 7-25 functioning times. Most of the products will shipping and delivery in 2 weeks, although there will be a delay for some thing we are not able to management (such as the bad climate). If it occurs, just contact us, we will assist you check out and solve any problem. 3) Please check the bundle on receipt, if there are some damages, you should make contact with us quickly. Comments & Refund 1) Suggestions is important to us, if you have any difficulty with our items, make sure you make contact with us, our technician will give you useful advises. 2) When you have the parcel and not satisfied with the products or it is other issue, remember to explain to us right away, and supply us a photo displaying the element. 3) Any explanation necessitating for all refund. Things need to be in original problem and no actual physical harm. Buyer dependable for all shipping expense.
If you need much more info, remember to speak to with us. We will attach wonderful value to your any problems. Hope we could establish a long-phrase powerful cooperation.
US $28-202 / Piece |
10 Pieces
(Min. Order)
###
Application:
Universal, Industrial, Household Appliances, Car, Power Tools
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions. A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox. Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil. The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders. Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers. Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier. Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use. This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation. The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor. The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs. First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant. Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft. Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts. A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications. There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant. A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
Design: ZWBMD006006-711 Rated Voltage: 3V No Load Velocity: 26rpm No load recent: 40mA Rated Pace: 22rpm Rated Recent: 100mA Rated Torque: 296.9g.cm General Length : thirty.9mm Rated Torque of Gear Box: 330g.cm Instantaneous Torque of Gear Box: 800g.cm Gear Ratio: 711:one Equipment Box Length: sixteen.9mm
Requirements:
Model
Application Parameters
Rated Torque of Equipment Box
Instant Torque of Gear Box
Gear Ratio
Gear Box Length L1
Rated
At No Load
At Rated Load
Overall Length L
Voltage
Speed
Current
Pace
Current
Torque
VDC
rpm
mA
rpm
mA
gf.cm
mN.m
mm
gf.cm
gf.cm
mm
ZWBMD006006-one hundred ten
three.
166
37
140
100
fifty four.3
five.33
28.five
330
800
110.six
fourteen.five
ZWBMD006006-148
three.
124
37
one hundred and five
one hundred
72.eight
seven.14
28.5
330
800
148.one
14.5
ZWBMD006006-198
three.
ninety three
37
seventy eight
100
ninety seven.5
nine.56
28.5
330
800
198.four
14.five
ZWBMD006006-266
three.
sixty nine
37
fifty eight
100
one hundred thirty.five
12.eighty
28.five
330
800
265.seven
14.5
ZWBMD006006-531
3.
35
forty
29
one hundred
221.seven
21.seventy four
30.nine
330
800
530.8
16.nine
ZWBMD006006-711
three.
26
forty
21
100
296.nine
29.12
thirty.nine
330
800
711.
16.nine
ZWBMD006006-952
three.
19
40
sixteen
95
330
32.36
30.nine
330
800
952.two
sixteen.9
ZWBMD006006-1275
3.
fourteen
forty
12
eighty five
330
32.36
30.9
330
800
1275.two
sixteen.9
ZWBMD006006-1708
three.
eleven
40
10
75
330
32.36
thirty.9
330
800
1707.nine
sixteen.nine
over specs just for reference and customizable in accordance to specifications.
You should let us know your demands and we will supply you with micro transmission solutions.
Second Drawing
Thorough Pictures
Application
Sensible wearable devices
view,VR,AR,XR and and so forth.
House application
kitchen area appliances, stitching machines, corn popper, vacuum cleaner, yard device, sanitary ware, window curtain, intelligent closestool, sweeping robot, electrical power seat, standing desk, electric powered sofa, Television, laptop, treadmill, spyhole, cooker hood, electrical drawer, electric powered mosquito web, clever cabinet, intelligent wardrobe, computerized soap dispenser, UV child bottle sterilizer, lifting very hot pot cookware, dishwasher, washing equipment, meals breaking device, dryer, air conditioning, dustbin, espresso device, whisk,smart lock,bread maker,Window cleansing robot and etc.
communication tools
5G base station,video clip convention,cellular mobile phone and and so forth.
Office automation equipments
scanners, printers, multifunction devices copy equipment, fax (FAX paper cutter), pc peripheral, bank machine, screen, lifting socket, show,notebook Pc and and many others.
Automotive products
conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis control unit, head light-weight beam level adjuster, automobile h2o pump, vehicle antenna, lumbar help, EPB, vehicle tail gate electric putter, HUD, head-up screen, vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, automobile seat, motor vehicle charging station and and many others.
Toys and models
radio handle design, automated cruise control, experience-on toy, academic robot, programming robot, health-related robotic, computerized feeder, smart creating blocks, escort robotic and and so on.
Health-related equipments
blood pressure meter, breath machine, healthcare cleaning pump, medical mattress, blood force screens, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical treatment,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and many others.
Industrials
flow management valves, seismic testing,automatic reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,clever convey cupboard and and many others.
Electrical energy tools
electric powered drill, screwdriver,backyard tool and and many others.
Precision instruments
optics instruments,automatic vending equipment, wire-stripping device and and many others.
Private treatment
tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair device, foot grinder,anti-myopia pen, facial beauty products, hair curler,Electrical threading knife,Energy Excellent PORE, Puff device,eyebrow tweezers and and so on.
Customer electronics
digital camera, mobile cellphone,electronic camera, automated retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, tablet,UAV(unmanned aerial motor vehicle),surveillance camera,PTZ camera, rotating smart speaker and and many others.
robots
academic robotic, programming robot, healthcare robotic, escort robot and and many others.
Organization Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was set up in 2001,We provide the total drive solution for buyers from design, tooling fabrication, elements production and assembly.
Workshop Tests Tools
one) Competitive Advantages
1) Competitive Advantages 19+12 months encounter in manufacturing motor gearbox We offer specialized assist from r&d, prototype, tests, assembly and serial generation , ODM &OEM Competitive Value Item Performance: Low sound, Large effectiveness, Prolonged lifespan Prompt Shipping: fifteen doing work times right after payment Little Orders Approved
2) Principal Goods
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
Tailored worm and equipment transmission machinery
Exact electromechanical motion module
Precise element and assembly of plastic and metal powder injection.
Our Services
ODM & OEM
Gearbox design and style and development
Relevant technology assistance
Micro generate gearbox customized solution
Packaging & Shipping
1) Packing Particulars
packed in nylon to start with, then carton, and then bolstered with wooden scenario for outer packing. Or in accordance to client’s requirement.
two) Shipping and delivery Details
samples will be delivered inside 10 times batch purchase leading time according to the actual circumstance.
Certifications
Certifications
We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and much more…
FAQ
FAQ
one. Can you make the gearbox with custom specs? Indeed. We have layout and development crew, also a fantastic term of engineers, each of them have numerous work years expertise.
two.Do you supply the samples? Yes. Our firm can supply the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need to have.
three.What is your MOQ? Our MOQ is 2000pcs. But at the starting of our enterprise, we take little buy.
4. Do you have the product in inventory? I am sorry we donot have the merchandise in stock, All products are manufactured with orders.
five. Do you provide technology help? Of course. Our business have design and advancement crew, we can supply technological innovation assist if you want.
six.How to ship to us? We will ship the products to you in accordance to the DHL or UPS or FEDEX etc account you supply.
7.How to spend the cash? We settle for T/T in progress. Also we have distinct lender account for acquiring cash, like US dollors or RMB and so forth.
8. How can I know the solution is suited for me? Frist, you want to offer us the far more specifics info about the merchandise. We will advocate the merchandise to you in accordance to your need of specification. Following you verify, we will prepare the samples to you. also we will provide some excellent improvements in accordance to your product use.
9. Can I appear to your organization to go to? Yes, you can arrive to our company to go to at whenever, and welcome to go to our firm.
ten. How do get in touch with us ? Please send an inquiry
US $8.5-12.5 / Piece |
1,000 Pieces
(Min. Order)
###
Application:
Universal, Industrial, Household Appliances, Car, Camera
kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment
5G base station,video conference,mobile phone and etc.
Office automation equipments
scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products
conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models
radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments
blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials
flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools
electric drill, screwdriver,garden tool and etc.
Precision instruments
optics instruments,automatic vending machine, wire-stripping machine and etc.
kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment
5G base station,video conference,mobile phone and etc.
Office automation equipments
scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products
conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models
radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments
blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials
flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools
electric drill, screwdriver,garden tool and etc.
Precision instruments
optics instruments,automatic vending machine, wire-stripping machine and etc.
camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots
educational robot, programming robot, medical robot, escort robot and etc.
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles. Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load. The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system. When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application. Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor. There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears. The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request. There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs. The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many. The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability. First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them. Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings. Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications. A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
48v dc servo motor 1.5kw dc motor 1500rpm bldc motor with encoder for Atomizing sprayer,Fire fighting Robot
Model:ZB110AS571-15
Product overview
1.Product Features:
2.Industry class:
a.The altitude should be over 1000 meters above sea level b.Environment temperature:+5ºC~+40ºC c.The month average tallest relative humidity is 90%,at the same the month average lowest temperature is less than 25
3.Product Parameter:
4.Related Products:
Application
1) Protection grade:IP65, insulation grade:F
2) Winding overhang structure optimization, to minimize the copper loss and iron loss minimization, small volume, light weight, low temperature rise, high efficiency
3) Super high coercivity, the maximum magnetic energy product NdFe35 permanent magnetic materials, strong resistance to demagnetization, motor performance is stable.
4) Low noise, low vibration, low moment of inertia.
5) High torque, fast dynamic response, wide speed range, strong overload capacity (four times)
6) High Torque to inertia ratio&up to 25000Nm/kgm²
7) Fast dynamic response *time constant <20ms
8 )Wide speed adjusting&feedback up to 1000:1
9) Steady speed precision up to 0.5%
10)High overload,2Mn/30s,3.5N.m/10s
11) Small volume and light
12) Silent,the lowest noise is only 45dB(A)
13) Protected with IP65,Class F insulation
###
Model
ZB110AS0415-15
Volt
48v
Power
1500w
Rated Torque
9.5Nm
Rated Speed
1500rpm
Rated Current
37.5A
Peak Torque
28Nm
Line Resistance
0.02Ω
Rotor Constant
0.13mH
Torque constant
0.25Nm/A
Back EMF Constant
24 v/kr/min
Rotor Inertia
1070Kg.m2×10-6
Mechanical Time Constant
2.7ms
Electrical Time Constant
1.8ms
Encoder
2500ppr
Weight
10kg
###
Model
Rated power/W
Rated volt/V
Rated speed/rpm
Rated Current/A
Rated Torque/N.m
Encoder/ppr
ZB60AS0201-30
100W
24V
3000RPM
5.4A
0.318N.m
2500
ZB60AS0202-30
200W
24V
3000RPM
10.4A
0.63N.m
2500
ZB80AS0202-15
200W
24V/48V
1500rpm
9.4A/4.7A
1.27N.m
2500
ZB80AS0204-15
400W
24V/48V
1500RPM
21.3A/10.6A
2.55N.m
2500
ZB80AS0204-30
400W
24V/48V
3000RPM
18.8A/9.4A
1.27N.m
2500
B110AS0405-15
500w
24V/48V
1500rpm
28A/14A
3.1N.m
2500
ZB110AS0408-15
800w
24V/48V
1500rpm
44A/22A
5.0N.m
2500
ZB110AS0410-15
1000w
24V/48V
1500rpm
52A/28A
6.3N.m
2500
ZB110AS0412-25
1200w
48V
2500rpm
33A
4.5N.m
2500
ZB110AS0415-15
1500w
48V
1500rpm
37.5A
9.5N.m
2500
ZB110AS0415-30
1500w
48V
3000rpm
37.5A
4.7N.m
2500
ZB110AS0420-25
2000w
48V
2500rpm
55A
7.6N.M
2500
ZB130AS0430-15
3000W
48V
1500rpm
73A
19.1N.m
2500
1) Protection grade:IP65, insulation grade:F
2) Winding overhang structure optimization, to minimize the copper loss and iron loss minimization, small volume, light weight, low temperature rise, high efficiency
3) Super high coercivity, the maximum magnetic energy product NdFe35 permanent magnetic materials, strong resistance to demagnetization, motor performance is stable.
4) Low noise, low vibration, low moment of inertia.
5) High torque, fast dynamic response, wide speed range, strong overload capacity (four times)
6) High Torque to inertia ratio&up to 25000Nm/kgm²
7) Fast dynamic response *time constant <20ms
8 )Wide speed adjusting&feedback up to 1000:1
9) Steady speed precision up to 0.5%
10)High overload,2Mn/30s,3.5N.m/10s
11) Small volume and light
12) Silent,the lowest noise is only 45dB(A)
13) Protected with IP65,Class F insulation
###
Model
ZB110AS0415-15
Volt
48v
Power
1500w
Rated Torque
9.5Nm
Rated Speed
1500rpm
Rated Current
37.5A
Peak Torque
28Nm
Line Resistance
0.02Ω
Rotor Constant
0.13mH
Torque constant
0.25Nm/A
Back EMF Constant
24 v/kr/min
Rotor Inertia
1070Kg.m2×10-6
Mechanical Time Constant
2.7ms
Electrical Time Constant
1.8ms
Encoder
2500ppr
Weight
10kg
###
Model
Rated power/W
Rated volt/V
Rated speed/rpm
Rated Current/A
Rated Torque/N.m
Encoder/ppr
ZB60AS0201-30
100W
24V
3000RPM
5.4A
0.318N.m
2500
ZB60AS0202-30
200W
24V
3000RPM
10.4A
0.63N.m
2500
ZB80AS0202-15
200W
24V/48V
1500rpm
9.4A/4.7A
1.27N.m
2500
ZB80AS0204-15
400W
24V/48V
1500RPM
21.3A/10.6A
2.55N.m
2500
ZB80AS0204-30
400W
24V/48V
3000RPM
18.8A/9.4A
1.27N.m
2500
B110AS0405-15
500w
24V/48V
1500rpm
28A/14A
3.1N.m
2500
ZB110AS0408-15
800w
24V/48V
1500rpm
44A/22A
5.0N.m
2500
ZB110AS0410-15
1000w
24V/48V
1500rpm
52A/28A
6.3N.m
2500
ZB110AS0412-25
1200w
48V
2500rpm
33A
4.5N.m
2500
ZB110AS0415-15
1500w
48V
1500rpm
37.5A
9.5N.m
2500
ZB110AS0415-30
1500w
48V
3000rpm
37.5A
4.7N.m
2500
ZB110AS0420-25
2000w
48V
2500rpm
55A
7.6N.M
2500
ZB130AS0430-15
3000W
48V
1500rpm
73A
19.1N.m
2500
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start. The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space. Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain. The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction. Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free. A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions. As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth. They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate. Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines. Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears. Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance. In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application. A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing. Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear. Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time. Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft. Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
