Tag Archives: dc motor encoder

China XH-37D-80 37mm 12v 500w dc motor reversible with 64CPR encoder used in robots with Good quality

Warranty: 3months-1year
Model Amount: XH-GM500-37D
Utilization: BOAT, Automobile, Electric Bicycle, Enthusiast, House Equipment
Kind: Equipment MOTOR
Torque: Personalized
Development: Long term Magnet
Commutation: Brush
Defend Function: Drip-proof
Pace(RPM): 30~1000RPM
Steady Current(A): Personalized
Effectiveness: IE two
Certification: RoHS
Substantial TORRQUE: Existing 5000mA
Gear CLEARANCE: Very Little
SHAFT DIAMETER: 5.0mm
Equipment Charge: 1:1 TO 131:one
Long Daily life: 500HOURS
Gear Material: powder metallurgy
ENCODER: 64CPR
BRACKET: COPPER
DIAMETER: 37mm
Packaging Specifics: We pack our shirts in plastic – lined, water-proof cartons, strengthened with straps
Port: HangZhou

GM500 37mm 12v dc geared motor reversible with 64CPR encoder utilised in robots
GM500 37mm 12v dc geared motor reversible with 64CPR encoder used in robots
one.Broadly used in toy, Substantial Top quality DIN705 Modifying Rings Stainless Metal 304 316 Established Screw Shaft Collar robotic,lock. Vehicle shutter, USB supporter,Slot machine,Income detector,
Coin refund units,Currency depend equipment, Bringsmart JGA25-three hundred small Gearbox motor 6v dc gear motor Low Speed 7.5-1704 rpm tiny dc motor Towel dispensers,
Automaiic doorways,Peritoneal equipment,Automatic Television rack,
Workplace equipemt ,Household appliances,Automatic
2.Voltage:6-24V
3.Pace:30-1000RPM
four.Stall Torque: 18.0kg.cm max.
5.Reduced sounds, Linear stepper motor direct screw threaded shaft stepper motor 20mmx20mm NEMA8 phase2 low present no spark
six.Motor with encoder,sixty four pulse signal every rotation of shaft
7.Reduction Ratio:19:1 to 131:one
8.dimension:dia37mm ,with customized length
9.We can offer you the samples very first ,the MOQ is 1 piece ,the supply time is 15-20 days.

Standard AppsDescription OF THE SPECIFICATION
Toy,robots
Hi-stall 5A

Gear RATIO: Hi-NO LOAD Speed WITH ENCODER Without ENCODER

1:19 five hundred RPM 64CPR

1:30 350 RPM 64CPR

1:50 200 RPM 64CPR

one:70 a hundred and fifty RPM 64CPR

one:a hundred one hundred RPM 64CPR

1:131 eighty RPM 64CPR

MOTOR Product
Without having
GEARBOX
VOLTAGENO LOADAT Optimum EfficiencySTALL
OPERATING AssortmentNOMINALSpeedCurrentSpeedRecentTORQUEOUTPUTTORQUECurrent
Vr/minAr/minAN.mKg.cmwN.mKg.cmA
XH-GM50018100-220three.-twelve.12.11000.twenty8800.sixty.a hundred and twentyone.233.60. 0571 .four5

Packaging & Transport We pack our shirts in plastic – lined, 24 voltage micro BLDC motor 9000rpm tailored brushless motor for electric motor vehicle waterproof cartons, reinforced with straps

Our Services1: Our this type of mini equipment motor with 300 several hours long existence time on correct operations.
2: we will use the new 1 to substitute the undesirable 1 if it can not get to the three hundred several hours
guarantee.
3: all of our providers are cost-free.

Organization Details you should examine our item line of the beneath:

FAQ Every of our motor is checked base on the check out report of the underneath:

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
Motor

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China XH-37D-80 37mm 12v 500w dc motor reversible with 64CPR encoder used in robots     with Good qualityChina XH-37D-80 37mm 12v 500w dc motor reversible with 64CPR encoder used in robots     with Good quality
editor by czh 2023-02-21

China small size 2 phase 1.8 degree Nema23 2 Nm dc 18V-28V 3A 2500RPM encoder integrated closed loop step-servo motor with driver car motor

Warranty: 3months-1year
Design Amount: ZLIS57-20
Stage: two
Kind: Hybrid
Current / Stage: 3A
Motor design: ZLIS57-20
Solution identify: 2 Phase Built-in Phase-Servo Motor
Shaft diameter: 8mm
Shaft size: twenty.6mm
Motor whole duration: 120.1mm
Insulation resistance: 100MΩ
Holding Torque: 2N.m
Enter voltage: 24VDC
Vibration: 10~55Hz/.15mm
Motor weight: 1130g
Packaging Specifics: motor excess weight: 430gmotor duration: 94mmquantity for each carton is dependent on the motor size

Package Motor bodyweight: 1.13kgMotor duration:140mmPackage: carton with foam, amount per carton will count on the motor size.Shipping and delivery: merchandise will be deliveried by air(EMS, DHL, FedEx,TNT etc), by boat according to your needs. Firm Introduction HangZhou CZPT Engineering Co., Ltd is a substantial-tech company integrated R&D, creation and sales, has been concentrating on industrial automation item because its institution. Our solution including electronic stepper motor, 57BL03B customizable 56w Large Torque MICRO BLDC. Brushless motor for dc motor for garden mower integrated open up/shut loop stepper motor, common break up closed loop stepper motor, Ethernet TCP/IP stepper driver, minimal voltage DC servo motor, AGV robotic devoted hub servo motor, higher precision DD motor inHangZhou plate, SCARA robot arm, and so on, have been used by countless numbers of clients, and supply a single-stop provider for AGV industry. And our solution has been exported to Southeast Asia, CZPT Motor Controller Assembly 48V72V With Throttle foot pedal 1221M-6701 Europe, United States and other nations around the world. FAQ one. Manufacturing facility or trader? –>ZLTECH is a manufacture of hub servo motor, stepper motor, servo motor and driver. We have skilled R&D group and manufacturing facility. two. How about the delivery? –> Sample: 7 times. –> Mass order: fifteen-30 days. three. What is your after-sales services? a. Free of charge maintenance inside twelve months assure, life time expert. b. Professional solutions in installation and maintence. 4. Why choose ZLTECH? –>a. OEM & Heavy Lift BDM8320 Hollow Type 3000W 120KV 8320 Drone Motors Big Drone Motor DC Brushless Motor for Agricultural UAV Drone ODM. b. Factory Value & 24/7 services. c. From mildew customization to material processing and welding, from fantastic components to completed assembly, 72 processes, 24 handle factors, stringent growing older, completed product inspection. d. A single-end support, from layout to following-sale provider. five. Do you get the relevant certification? –>All merchandise are produced according to ISO9001, CE needs.

Benefits of a Planetary Motor

Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Motor

Solar gear

The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.

Sun gear

The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Motor

Planetary gear

A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.

Planetary gearbox

A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Motor

Planetary gear motor

Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.

China small size 2 phase 1.8 degree Nema23 2 Nm dc 18V-28V 3A 2500RPM encoder integrated closed loop step-servo motor with driver     car motor		China small size 2 phase 1.8 degree Nema23 2 Nm dc 18V-28V 3A 2500RPM encoder integrated closed loop step-servo motor with driver     car motor
editor by czh 2023-02-21

China 12V DC Planetary Gear Motor with Gear Encoder motor engine

Item Description

We are a skilled company for micro DC motor, our items incorporate carbon brush motor, metal brush motor, brushless motor, stepper motor. We received ISO9 6.-24. 24 .6 1511 2.33 two.five 1256 1/seventy two BS-37B545-72-12155 six.-twelve. 12 .3 one hundred fifty five 1.23 6 127 1/a hundred and fifty BS-37B545-one hundred fifty-1237 six.-twelve. twelve .34 37 .65 10 35.3 1/259 BS-37B545-259-1222 6.-twelve. 12 .sixteen 21 .38 13 19 

 

 

US $1.5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 10

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg.cm r/min
1/50 BS-37B520-50-06110 6.0-12.0 6 0.067 110 0.47 1.7 83
1/65 BS-37B520-65-1259A 6.0-12.0 12 0.02 59 0.221 2.5 35
1/165 BS-37B520-165-1219 6.0-12.0 12 0.013 19 0.099 3 14.3
1/270 BS-37B520-270-1220.4 6.0-12.0 12 0.029 20.4 0.116 3 18.5
1/628 BS-37B520-628-126.5 6.0-12.0 12 0.016 6.5 0.03 1.5 5.9

###

Ratio Model No. Voltage No load On load
Operating Range Norminal Voltage Current Speed Current Torque Speed
V V A r/min A kg.cm r/min
1/40 BS-37B545-40-241560 6.0-24.0 24 0.6 1511 2.33 2.5 1256
1/72 BS-37B545-72-12155 6.0-12.0 12 0.3 155 1.23 6 127
1/150 BS-37B545-150-1237 6.0-12.0 12 0.34 37 0.65 10 35.3
1/259 BS-37B545-259-1222 6.0-12.0 12 0.16 21 0.38 13 19 
US $1.5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Compound
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 10

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Ratio Model No. Voltage No Load On Load
Operating
Range
Nominal
Voltage
Current Speed Current Torque Speed
V V A r/min A kg.cm r/min
1/50 BS-37B520-50-06110 6.0-12.0 6 0.067 110 0.47 1.7 83
1/65 BS-37B520-65-1259A 6.0-12.0 12 0.02 59 0.221 2.5 35
1/165 BS-37B520-165-1219 6.0-12.0 12 0.013 19 0.099 3 14.3
1/270 BS-37B520-270-1220.4 6.0-12.0 12 0.029 20.4 0.116 3 18.5
1/628 BS-37B520-628-126.5 6.0-12.0 12 0.016 6.5 0.03 1.5 5.9

###

Ratio Model No. Voltage No load On load
Operating Range Norminal Voltage Current Speed Current Torque Speed
V V A r/min A kg.cm r/min
1/40 BS-37B545-40-241560 6.0-24.0 24 0.6 1511 2.33 2.5 1256
1/72 BS-37B545-72-12155 6.0-12.0 12 0.3 155 1.23 6 127
1/150 BS-37B545-150-1237 6.0-12.0 12 0.34 37 0.65 10 35.3
1/259 BS-37B545-259-1222 6.0-12.0 12 0.16 21 0.38 13 19 

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China 12V DC Planetary Gear Motor with Gear Encoder     motor engine	China 12V DC Planetary Gear Motor with Gear Encoder     motor engine
editor by czh 2023-01-14

China best DC Servo Motor Brushless DC Electric Motor 48V 1500W 1500rpm BLDC Motor with Encoder for Tracked Robot Atomizing Sprayer Agv with Best Sales

Product Description

48v dc servo motor 1.5kw dc motor 1500rpm bldc motor with encoder for Atomizing sprayer,Fire fighting Robot

Model:ZB110AS571-15

Product overview

1.Product Features:

2.Industry class:

a.The altitude should be over 1000 meters above sea level
b.Environment temperature:+5ºC~+40ºC
c.The month average tallest relative humidity is 90%,at the same the month average lowest temperature is less than 25 

 

3.Product Parameter:

4.Related Products:

Application

 

1) Protection grade:IP65, insulation grade:F
2) Winding overhang structure optimization, to minimize the copper loss and iron loss minimization, small volume, light weight, low temperature rise, high efficiency
3) Super high coercivity, the maximum magnetic energy product NdFe35 permanent magnetic materials, strong resistance to demagnetization, motor performance is stable.
4) Low noise, low vibration, low moment of inertia.
5) High torque, fast dynamic response, wide speed range, strong overload capacity (four times)
6) High Torque to inertia ratio&up to 25000Nm/kgm²
7) Fast dynamic response *time constant <20ms
8 )Wide speed adjusting&feedback up to 1000:1
9) Steady speed precision up to 0.5%
10)High overload,2Mn/30s,3.5N.m/10s
11) Small volume and light
12) Silent,the lowest noise is only 45dB(A)
13) Protected with IP65,Class F insulation

###

Model ZB110AS0415-15 Volt 48v
Power 1500w

Rated Torque

9.5Nm

Rated Speed

1500rpm

Rated Current

37.5A

Peak Torque

28Nm

Line Resistance

0.02Ω

Rotor Constant

0.13mH

Torque constant

0.25Nm/A

Back EMF Constant

24 v/kr/min

Rotor Inertia

1070Kg.m2×10-6

Mechanical Time Constant

2.7ms

Electrical Time Constant

1.8ms

Encoder

2500ppr Weight 10kg

###

Model Rated power/W Rated volt/V Rated speed/rpm Rated Current/A Rated Torque/N.m Encoder/ppr
ZB60AS0201-30 100W 24V 3000RPM 5.4A 0.318N.m 2500
ZB60AS0202-30 200W 24V 3000RPM 10.4A 0.63N.m 2500
ZB80AS0202-15 200W 24V/48V 1500rpm 9.4A/4.7A 1.27N.m 2500
ZB80AS0204-15 400W 24V/48V 1500RPM 21.3A/10.6A 2.55N.m 2500
ZB80AS0204-30 400W 24V/48V 3000RPM 18.8A/9.4A 1.27N.m 2500
B110AS0405-15 500w 24V/48V 1500rpm 28A/14A 3.1N.m 2500
ZB110AS0408-15 800w 24V/48V 1500rpm 44A/22A 5.0N.m 2500
ZB110AS0410-15 1000w 24V/48V 1500rpm 52A/28A 6.3N.m 2500
ZB110AS0412-25 1200w 48V 2500rpm 33A 4.5N.m 2500
ZB110AS0415-15

1500w

48V 1500rpm 37.5A 9.5N.m 2500
ZB110AS0415-30

1500w

48V 3000rpm 37.5A 4.7N.m 2500
ZB110AS0420-25 2000w 48V 2500rpm  55A  7.6N.M 2500
ZB130AS0430-15 3000W 48V 1500rpm 73A 19.1N.m 2500
1) Protection grade:IP65, insulation grade:F
2) Winding overhang structure optimization, to minimize the copper loss and iron loss minimization, small volume, light weight, low temperature rise, high efficiency
3) Super high coercivity, the maximum magnetic energy product NdFe35 permanent magnetic materials, strong resistance to demagnetization, motor performance is stable.
4) Low noise, low vibration, low moment of inertia.
5) High torque, fast dynamic response, wide speed range, strong overload capacity (four times)
6) High Torque to inertia ratio&up to 25000Nm/kgm²
7) Fast dynamic response *time constant <20ms
8 )Wide speed adjusting&feedback up to 1000:1
9) Steady speed precision up to 0.5%
10)High overload,2Mn/30s,3.5N.m/10s
11) Small volume and light
12) Silent,the lowest noise is only 45dB(A)
13) Protected with IP65,Class F insulation

###

Model ZB110AS0415-15 Volt 48v
Power 1500w

Rated Torque

9.5Nm

Rated Speed

1500rpm

Rated Current

37.5A

Peak Torque

28Nm

Line Resistance

0.02Ω

Rotor Constant

0.13mH

Torque constant

0.25Nm/A

Back EMF Constant

24 v/kr/min

Rotor Inertia

1070Kg.m2×10-6

Mechanical Time Constant

2.7ms

Electrical Time Constant

1.8ms

Encoder

2500ppr Weight 10kg

###

Model Rated power/W Rated volt/V Rated speed/rpm Rated Current/A Rated Torque/N.m Encoder/ppr
ZB60AS0201-30 100W 24V 3000RPM 5.4A 0.318N.m 2500
ZB60AS0202-30 200W 24V 3000RPM 10.4A 0.63N.m 2500
ZB80AS0202-15 200W 24V/48V 1500rpm 9.4A/4.7A 1.27N.m 2500
ZB80AS0204-15 400W 24V/48V 1500RPM 21.3A/10.6A 2.55N.m 2500
ZB80AS0204-30 400W 24V/48V 3000RPM 18.8A/9.4A 1.27N.m 2500
B110AS0405-15 500w 24V/48V 1500rpm 28A/14A 3.1N.m 2500
ZB110AS0408-15 800w 24V/48V 1500rpm 44A/22A 5.0N.m 2500
ZB110AS0410-15 1000w 24V/48V 1500rpm 52A/28A 6.3N.m 2500
ZB110AS0412-25 1200w 48V 2500rpm 33A 4.5N.m 2500
ZB110AS0415-15

1500w

48V 1500rpm 37.5A 9.5N.m 2500
ZB110AS0415-30

1500w

48V 3000rpm 37.5A 4.7N.m 2500
ZB110AS0420-25 2000w 48V 2500rpm  55A  7.6N.M 2500
ZB130AS0430-15 3000W 48V 1500rpm 73A 19.1N.m 2500

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt