TCDS-4 (1.1KW) High Torque Low Speed Permanent Magnet AC Induction Electric Motor With CCC CE ISO9001 for HVLS Industrial ceiling fan And Aerator The brushless AC permanent magnet motor have A variety of installation methods, suitable for all kinds of fans (B3, B5, B30 installation).
1.Product Introduction TCDS-4 (1.1KW) High Torque Low Speed Permanent Magnet AC Induction Electric Motor With CCC CE ISO9001 for HVLS Industrial ceiling fan Aerator are non-carbon brush, no hall, AC -driven, large torque permanent magnet ,can meet the different voltage requirements and speed regulation requirements of customers, and the maintenance is convenient.
2.Products Parameter
Type
Power (Kw)
Voltage (V)
Hz
Speed (RPM/M)
TCDS-4
1.1
380
50/60
100
TCDS-5.2
1.1
380
50/60
85
TCDS-6.2
1.5
380
50/60
60
TCDS-7.3
1.5
380
50/60
50
TCDS-8
1.5
380
50/60
45
3.Product Application TCDS-4 (1.1KW) High Torque Low Speed Permanent Magnet AC Induction Electric Motor With CCC CE ISO9001 for HVLS Industrial ceiling fan Aerator can be used in industrial plant, warehousing, public place and large spaces. It is also suitable for ship deck machinry, winches, driven and swing purpose application, reliable quality, can replace other low speed high torque motor perfectly.
4.Related Products
5.TAIHCNENG MOTOR FACTORY AND WORKSHOP
6.HIGH-QUALITY MATERIALS
7.SHOWROOM 8.HONORS& CERTIFICATES
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Application:
Industrial
Speed:
Variable Speed
Number of Stator:
Three-Phase
Function:
Driving
Casing Protection:
Closed Type
Number of Poles:
60
Samples:
US$ 750/Piece 1 Piece(Min.Order)
|
Customization:
Available
|
Are there environmental considerations associated with the use of AC motors?
Yes, there are several environmental considerations associated with the use of AC motors. These considerations are primarily related to energy consumption, greenhouse gas emissions, and the disposal of motors at the end of their life cycle. Let’s explore these environmental considerations in detail:
Energy Efficiency: AC motors can have varying levels of energy efficiency, which directly impacts their environmental impact. Motors with higher efficiency convert a larger percentage of electrical energy into useful mechanical work, resulting in reduced energy consumption. By selecting and using high-efficiency AC motors, energy usage can be minimized, leading to lower greenhouse gas emissions and reduced reliance on fossil fuels for electricity generation.
Greenhouse Gas Emissions: The electricity consumed by AC motors is often produced by power plants that burn fossil fuels, such as coal, natural gas, or oil. The generation of electricity from these fossil fuels releases greenhouse gases, contributing to climate change. By employing energy-efficient motors and optimizing motor systems, businesses and individuals can reduce their electricity demand, leading to lower greenhouse gas emissions and a smaller carbon footprint.
Motor Disposal and Recycling: AC motors contain various materials, including metals, plastics, and electrical components. At the end of their life cycle, proper disposal or recycling is important to minimize their environmental impact. Some components, such as copper windings and steel casings, can be recycled, reducing the need for new raw materials and energy-intensive manufacturing processes. It is crucial to follow local regulations and guidelines for the disposal and recycling of motors to prevent environmental pollution and promote resource conservation.
Manufacturing and Production: The manufacturing and production processes associated with AC motors can have environmental implications. The extraction and processing of raw materials, such as metals and plastics, can result in habitat destruction, energy consumption, and greenhouse gas emissions. Additionally, the manufacturing processes themselves can generate waste and pollutants. Motor manufacturers can mitigate these environmental impacts by adopting sustainable practices, using recycled materials, reducing waste generation, and implementing energy-efficient production methods.
Life Cycle Assessment: Conducting a life cycle assessment (LCA) of AC motors can provide a holistic view of their environmental impact. An LCA considers the environmental aspects associated with the entire life cycle of the motor, including raw material extraction, manufacturing, transportation, use, and end-of-life disposal or recycling. By analyzing the different stages of the motor’s life cycle, stakeholders can identify opportunities for improvement, such as optimizing energy efficiency, reducing emissions, and implementing sustainable practices.
To address these environmental considerations, governments, organizations, and industry standards bodies have developed regulations and guidelines to promote energy efficiency and reduce the environmental impact of AC motors. These include efficiency standards, labeling programs, and incentives for the use of high-efficiency motors. Additionally, initiatives promoting motor system optimization, such as proper motor sizing, maintenance, and control, can further enhance energy efficiency and minimize environmental impact.
In summary, the environmental considerations associated with the use of AC motors include energy efficiency, greenhouse gas emissions, motor disposal and recycling, manufacturing processes, and life cycle assessment. By prioritizing energy efficiency, proper disposal, recycling, and sustainable manufacturing practices, the environmental impact of AC motors can be minimized, contributing to a more sustainable and environmentally conscious approach to motor usage.
What are the safety considerations when working with or around AC motors?
Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:
Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.
It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.
What are the main components of an AC motor, and how do they contribute to its operation?
An AC motor consists of several key components that work together to facilitate its operation. These components include:
Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.
Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.
6-99.5K Motor remember to refer to the motor information RS-555123000. Gearbox remember to refer to gearbox knowledge reduction ratio99.5 .Connected to gearmotor output speed and torque please refer to motor info. 2 Motor can be set up wiht magnetic encorder. encorder parameters please refer to me-37.htm . 3Standard output shaft right after reducing: 8.0mm. other sizes of then output shaft can make as shopper ask for. 4Chart only for reference,items shall prevail the entity.
Firm Introduction
Type:
Circular Gear
Dia.:
36X(84~110)mm
Manufacturing Method:
Rolling Gear
Toothed Portion Shape:
Spur Gear
Transport Package:
CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs
Specification:
CE, Rohs
###
Customization:
Available
|
###
Gearbox data:
Number of stages
1stages reduction
2 stages reduction
3 stages reduction
4 stages reduction
5 stages reduction
Reduction ratio
3.7\5.2
13.7\19.2\26.9
50.9\71.2\99.5\139
188\264\369\516\721
669\977\1367\1911\2672\3736\
gearbox length " L" mm
26.4
32.6
38.9
45.3
52.5
Max.Running torque
3.0Kgf @ cm
6.0Kgf @ cm
8.0Kgf @ cm
12.0Kgf @ cm
20Kgf @ cm
Max. Gear breaking torque
9.0Kgf @ cm
18.0Kgf @ cm
24Kgf @ cm
36Kgf @ cm
60Kgf @ cm
Max. Gearing efficiency
90%
81%
73%
65%
59%
###
Motor data:
Motor name
Rated volt.v
No load
Load torque
Stall torque
Current
Speed
Current
Speed
Torque
Output power
Torque
Current
mA
r/min
mA
r/min
gf @ cm
W
gf @ cm
mA
RS-555123000
12
≤140
3000
≤800
2200
150
3.3
600
3000
RS-555124500
12
≤220
4500
≤1200
3300
220
7.2
880
7800
RS-555126000
12
≤350
6000
≤2000
4500
300
13.5
1200
6000
RS-555243000
24
≤70
3000
≤400
2200
150
3.3
600
1600
RS-555244500
24
≤110
4500
≤600
3300
220
7.2
880
3000
RS-555246000
24
≤180
6000
≤1000
4500
300
13.5
1200
4000
1\This table lists some motors parameters, others please refer to specific parameters of rs-555.htm" 2\Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X gearing efficiency;output speed:motor speed / reduction ratio.
###
NOTE:
1\ Gearmotor named methods: e . g . SG-555123000-99.5K Motor please refer to the motor data RS-555123000. Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please refer to motor data. 2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to me-37.htm . 3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request. 4\Chart only for reference,products shall prevail the entity.
Type:
Circular Gear
Dia.:
36X(84~110)mm
Manufacturing Method:
Rolling Gear
Toothed Portion Shape:
Spur Gear
Transport Package:
CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs
Specification:
CE, Rohs
###
Customization:
Available
|
###
Gearbox data:
Number of stages
1stages reduction
2 stages reduction
3 stages reduction
4 stages reduction
5 stages reduction
Reduction ratio
3.7\5.2
13.7\19.2\26.9
50.9\71.2\99.5\139
188\264\369\516\721
669\977\1367\1911\2672\3736\
gearbox length " L" mm
26.4
32.6
38.9
45.3
52.5
Max.Running torque
3.0Kgf @ cm
6.0Kgf @ cm
8.0Kgf @ cm
12.0Kgf @ cm
20Kgf @ cm
Max. Gear breaking torque
9.0Kgf @ cm
18.0Kgf @ cm
24Kgf @ cm
36Kgf @ cm
60Kgf @ cm
Max. Gearing efficiency
90%
81%
73%
65%
59%
###
Motor data:
Motor name
Rated volt.v
No load
Load torque
Stall torque
Current
Speed
Current
Speed
Torque
Output power
Torque
Current
mA
r/min
mA
r/min
gf @ cm
W
gf @ cm
mA
RS-555123000
12
≤140
3000
≤800
2200
150
3.3
600
3000
RS-555124500
12
≤220
4500
≤1200
3300
220
7.2
880
7800
RS-555126000
12
≤350
6000
≤2000
4500
300
13.5
1200
6000
RS-555243000
24
≤70
3000
≤400
2200
150
3.3
600
1600
RS-555244500
24
≤110
4500
≤600
3300
220
7.2
880
3000
RS-555246000
24
≤180
6000
≤1000
4500
300
13.5
1200
4000
1\This table lists some motors parameters, others please refer to specific parameters of rs-555.htm" 2\Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X gearing efficiency;output speed:motor speed / reduction ratio.
###
NOTE:
1\ Gearmotor named methods: e . g . SG-555123000-99.5K Motor please refer to the motor data RS-555123000. Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please refer to motor data. 2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to me-37.htm . 3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request. 4\Chart only for reference,products shall prevail the entity.
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles. Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load. The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system. When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application. Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor. There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears. The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request. There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs. The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many. The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability. First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them. Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings. Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications. A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
Warranty: Other Design Amount: JGA20-130 Use: BOAT, Vehicle, Electric Bicycle, Enthusiast, Residence Equipment, Diy Kind: Gear MOTOR Torque: .2-4.8kg.cm Construction: Long term Magnet Commutation: Brush Defend Attribute: Completely Enclosed Pace(RPM): twelve-288rpm Ongoing Existing(A): 100-200ma Effectiveness: IE two Item Identify: BringSmart JGA20-one hundred thirty All Metallic 6v dc Equipment Micro 12v electric Motor Certification1: CCC Certification2: ce Certification3: RoHS Port: HangZhou
Brand Name
BringSmart
Main Product
DC Motor, AC Motor, DC Linear Actuator see a lot more
OEM
Accepted
Delivery Time
Within 15 days
The motor varieties are a variety of, deliver us your technological need, We will advise appropriate model in accordance your ask for, any concern, Make sure you click on on this link to get in touch with us. Specification Motor Functionality Curves Make contact with us if you require specifics efficiency curves information,Make sure you click on this website link to get in touch with us. Solution show & Drawing Customized Provider We can customize numerous shafts, terminal , gearboxes, code discs, 250w brushless wheelchair dc equipment motorelectric wheel hub motor joystick-controller-for-electric powered-wheelchair and so forth. according to your needs. Please send an inquiry or TM to inform us. Motor Custom-made Specification, Remember to click on this hyperlink to contact us. Software Organization Profile HangZhou BRINGSMART Smart TEC.CO.,LTD. are 1 of the top manufacturers and exportersin motor, linear actuator market with 11 many years activities. Our relentlesscommitment to partaking in merchandise innovation, recruiting educated andself motivated employees, and aims to serving the needs of the clients are critical essential components all contributed to our success these days. Bringsmart has established up a fully point out of artworking program for CNC, R&D, and Q.C to guarantee each and every and each and every of our item meets with the highest high quality standard just before shipping and delivery it to the clients. With eleven many years knowledge, our R &D team is capable to create OEM/ODM items in accordance to clients specifications. Bringsmart advocates the principle of “Vivid Foreseeable future with Full Determination” We strive to apply advanced clever technologies, to improve electrical power effectiveness and lifespan of our items. We assist and promote vitality conserving applications and environmental protectionglobally. Certifications Searching Forward To Your Comments,Please click on on this url to contact us. Excellent quality, better price, 4 wheel air conditioning compressor pulley established with QD bushing very good provider, and on time shipping and delivery. Make contact with Us FAQ Q1: why nevertheless not get my get?A1: someday, some cargo would be marginally delay on highway. Make sure you speak to with us first, we will supply a good resolution for you. Q2: what is the content of the equipment?A2: The motor gears are created of metallic. If you need to have other supplies, you can get in touch with us. Q3: what is the torque suggest?A3: torque is the weight that the motor can load at a specified voltage and velocity. If the motor you bought is 12v 12rpm, its corresponding torque is 70kg.cm. This indicates that when the motor is at 12v and 12rpm, it can load 70kg objects with a diameter of 1cm. If the iameter of the load is 10cm, then the rated torque is 7kg. Please do not exceed the rated load in the course of the use of the motor, normally the equipment is prone to use and tear. This fall: how to change rotation path?A4: you should modify wiring polarity to alter rotation route. Q5: how to adjust speed?A5: you can buy our below speed controller, to change velocity from -10rpm. Q6: what do “self locking” indicate?A6: It is the characteristic of this motor, when electrical power off, this motor also has lock torque, can not effortless to move by other power. It can be used for some special purpose. This sort of as Anti-theft sliding doorways. Q7: what takes place when a voltage of 18V is linked to a 12V motor or an 18V motor?A7: The 12V motor link 18V voltage will be broken, and the 24V motor link 18V voltage will affect his pace and torque, and will not even operate. If you have any query and dilemma in making use of, BringSmart 5840-31ZY higher torque minimal velocity twelve volt 24V dc worm equipment Encoder motor with self locking you should contact us 1st. We will try our best to take care of the problem.
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system. In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems. A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports. The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors. The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles. To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design. The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear. Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train. Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce. A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum. A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system? The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable. The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
Parameters and Drawings of the Brushless PM Motor for Automobile 20~50KW
Motor standard info: total price(motor+controller+pace pedal)
Electrical power
Battery Voltage
Speed
Rated Torque
Peak Torque
Peak Electrical power
Existing
Peak Present
Effectiveness
Bodyweight
twenty kw
144V
3500rpm
55Nm
140Nm
50KW
152.9A
280A
ninety four.7%
92kg
22kw
144V
3500rpm
60Nm
150Nm
56KW
168.3A
320A
94.7%
92kg
twenty five kw
144V
3500rpm
68Nm
170Nm
60KW
191.4A
380A
ninety four.8%
98kg
27 kw
144V
3500rpm
74Nm
180Nm
65KW
206.8A
380A
94.8%
102kg
thirty kw
228V
3500rpm
82Nm
200Nm
70KW
152.9A
290A
94.5%
110kg
35 kw
228V
3500rpm
ninety five.5Nm
210Nm
75KW
181.5A
350A
94.6%
114kg
forty five kw
333V
6000rpm
70Nm
140Nm
100KW
149.6A
280A
94.8%
122kg
50 kw
333V
6000rpm
78Nm
160Nm
110KW
167.2A
310A
ninety four.9%
126kg
Program specification:
Motors have special dual-stator construction, constituting automated variable torque method with the particular driver. According to the vehicles predicament like climbing, commencing, low speed and large speed,the method operates in single-stator or twin-stator state instantly. Motor gives suitable torque to make the dynamic efficiency change to the need. No lengthier require gearbox, steer clear of substantial present discharging, conserve vitality, increase the journey length, CZPT injection molding device aluminum established screw shaft collars with a Hexagonal bore of 12 extend battery lifestyle.
Brushless motor framework no spark. No for a longer time need to have to modify the carbon brush. No carbon brush decline. Compact structure, large overload capacity, prolonged support life.
Motor rotor has unusual-earth everlasting magnetic field,Do not want battery energy for excitation(A brush dc motor or an ac motor needs),saving vitality. Making result is good when vehicle braking. Nicely energy comments result and electric braking effect.
The systemworking basic principle: The travel timely checks the motor rotor situation the stator commutes according to the motor rotor situation. The motor stator windings give existing bringing optimistic torque which helps make the motor run. The drive modifications the duty cycle of the electrical power semiconductors the existing modifications the motor torque adjustments 1Pc DM3722 3 Period Electronic Driver Fit a hundred and ten 130 Nema42 Nema52 110BYGH350D Stepper Motor 7A AC110-240V For CNC Milling Router and the motor velocity adjustments.
Exceptional load characteristics,great minimal velocity peformance,high starting up torque,tiny starting up existing, preventing large existing discharging of the battery, in accordance to the discharging traits of the battery,adapting to the requirements of car recurrent startup. The battery daily life can be extended by fifty%,The driving length can be extended about thirty% ~ 50% when billed.
The motor is geared up with excellent unique motor drive, making use of higher efficiency imported power module and manage chip, Custom made Made Set ScrewSingleDouble SplitClamping Plastic Shaft Collar making use of industrial elements. The operating temperature is from -20°C to 60 °C. Trustworthy overall performance. Push has stepless speed regulation, ahead and backward operation, braking vitality comments. A number of protections suchas overload, overheating, overvoltage and undervoltage. Output velocity sign.
The motor can operate proficiently through the total pace range, which has enhanced a good deal comparing with the brush DC motor and AC frequency conversion motor( obtaining higher efficiency all around rated point).
Motors and drives are cooled by air or water. Reduced temperature. Motor adopts imported oil-have bearings. Maintenance cost-free, high trustworthiness and lengthy existence.
Motor is horizontal kind. Motor could have raised entrance edge cover, 12V-40V 10A PWM DC Motor Pace Controller w Knob–High Performance, Higher Torque, Reduced Warmth Generating electrical motor controller dual shaft, spline shaft. The voltage, velocity and electrical power can be customized.
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications. A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears. A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below. Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications. To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation. They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available. Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear. The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application. A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications. The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes. A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors. While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor. The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system. If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor. Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant. Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications. Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
Thanks to our wide product range and wealthy ordeals in this industry, we have attained the have faith in of buyers around the world. We examine each piece of bearing by ourselves just before supply. IP67 20000rpm pmsm long lasting magnet ac motor 20kw for sale
Solution Function
one.Suited for the 20000rpm substantial velocity
2.Reserve a massive margin of protection
3.Higher EPT amp substantial torque
four.High performance
5.Little size
six.Minimal sounds minimal vibration
7.The autonomous patEPTd cooling structure
Specifications Product variety: SRPM160H4XO20 Voltage: 380V AC Rated EPT: 20KW Price Torque : 9.6 N.m Operating pace: 24000rpm Effectiveness: ninety six.5% Duty Kind: S1 Isolation: H/F Water/dust Proof: IP54(IP67 alternative) Pole Quantity: four N Bodyweight: 19KG Cooling Strategy: water cooling (if use drinking water cooling, movement speed gt6L/min, inlet drinking water temperature should not be greater than 60 C diploma Place Signal: Resolver (optional)
Software Fans,Pumps,Compressors
About MC Motor MC Motor EPT Co., Ltd is a major high-tech EPTrprises which focuses on the style, study and manufacture of the new era high pace long lasting magnet motors, which are extensively used in EPT, agriculture, mining, creating services, water-treatment method, automotive and other new emerging EPT. In the past number of many years, MC Motor sales opportunities a sequence of technological innovations, and manufactured exceptional achievements, incEPTs: 1.Obtains throughout the world reserved mental property legal rights about approXiHu (West Lake) Dis.mately one hundred core technologies, most of which have been effectively used to our motors two.Achieved much more than 50 new made PM higher pace motors from 8KW to 200KW, 5000rpm to 24000rpm, which have significantly larger efficiency, EPT density, dependability and scaled-down measurement amp lighter weigEPT than other comparable PM motor. three.Kinds experienced manufacturing traces and professional amp outstanding teams of management, R ampD, marketing and revenue, obtains very excellent popularity from our clients world-broadly. MC MOTOR has international stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd QC administration technique to make confident every manufacturing procedure strictly complies with ISO9001-2015.
Delivery direction one. Sample order: our inventory cargos L/T 1~3 days, custom-made 45~sixty times 2. Mass manufacturing purchase: fifteen~25 daEPTbased on the amount 3. EPTy air: we typically get DHL/FEDEX/UPS/TNT or other door to door support 4. EPTy sea: LCL/FCL are the two ok
Payment technique 1.We settle for T/T, WESTERN UNION, PAYPAL , L/C at sigEPT or ALIEPTAEPTA ASSURANCE 2. thirty% deposit, 70% ahead of transport (Quantity much more than 5000USD)
Motor sort
Voltage (V AC)
Rated EPT (kW)
Rated torque (N.m)
Rated speed (rpm)
Performance (%)
Obligation kind
Insulation
Ingress security
Pole Quantity
Excess weight (kg)
Cooling Approach
situation signal
SRPM160H4XO15
380
fifteen
5.ninety six
24000
ninety six.5
S1
H/F
IP67
4
12
Oil
Resolver
SRPM160H4XO75
380
seventy five
35.eight
20000
96.five
S1
H/F
IP67
4
44
Oil
Resolver
SRPM160H4XO90
380
ninety
forty three
20000
ninety six.5
S1
H/F
IP67
4
forty eight
Oil
Resolver
SRPM205H4XO110
380
a hundred and ten
52.five
20000
ninety six.5
S1
H/F
IP67
four
76
Oil
Resolver
SRPM205H4XO160
380
160
seventy six.4
20000
96.5
S1
H/F
IP67
4
86
Oil
Resolver
SRPM205H4XO200
380
two hundred
ninety five.five
20000
ninety six.5
S1
H/F
IP67
4
95
Oil
Resolver
FAQ 1.Do you offer the samples? Sure. Our organization can supply the samples to you. 2.What is your MOQ Only 1 Personal computer. 3.Can your business personalize the solution in accordance to my requirements? Yes.Our organization can customize the motor dependent on customer wants. four.Are you buying and selling company or maker ? We are a company. 5.The place is your Organization tackle? EPTgang District HangZhou EPT
