Tag Archives: 22mm gear motor

China best 22mm BLDC Planetary Gear Motor motor armature

Product Description

Note:

The specifications can be designed according to the customer’s requirements!

Application:

Electric Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Machine, Electric Lock, etc.

Parameter:
 

  Reduction ratio 1/5 1/18 1/20 1/25 1/66 1/77 1/90 1/110 1/136 1/246 1/336 1/393 1/484 1/597 1/735 1/1079 1/1475 1/2124 1/3968
12V Rated torque(g.cm) 260 850 1000 1200 2700 3200 3700 4000 4000 5000 5000 5000 5000 5000 5000 6000 6000 6000 6000
Rated speed(rpm) 1500 400 340 280 105 92 79 64 52 29.4 22.4 19.6 16.0 12.9 10.5 7.4 5.5 4.0 2.0
24V Rated torque(g.cm) 260 850 1000 1200 2700 3200 3700 4000 4000 5000 5000 5000 5000 5000 5000 6000 6000 6000 6000
Rated speed(rpm) 1500 410 350 290 110 95 81 67 56 31 23 20 16.3 13.1 10.7 7.5 5.6 4.0 2.0
  Rotation direction CW
  Length(L-mm) 23.3 29.5 35.7 41.9 48.1

 

Rated volt(V) Rated torque(g.cm) Rated speed(rpm) Rated current(mA) No-load speed(rpm) No load current(mA) Weight(g)
12 70 7100 <=700 9000 <=190 51
24 70 7400 <=360 9000 <=120 51

About Us:

We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.

Work-flow:

Certificate:
RoHS, CE, and more…

Service:

ODM & OEM
Gearbox design and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:

1. Can you custom gearbox?
YES.

2. DO you provide the sample?
YES.

3. Do you provide technical support?
YES

4. Do you have a factory?
Yes, we are a professional manufacturer.

5. Can I come to your company to visit?
YES

Shipping Cost:

Estimated freight per unit.



To be negotiated
Rated Voltage: 12V, 24V
Gearbox Diameter: 22mm
Gearbox Type: Spur Planetary Gearbox
Customization:
Available

|

Customized Request

Motor

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China best 22mm BLDC Planetary Gear Motor   motor armatureChina best 22mm BLDC Planetary Gear Motor   motor armature
editor by CX 2023-06-09

China 22mm 12V 24V High Torque DC Planetary Gear Motor for Smart Door Lock wholesaler

Solution Description

Note:

22mm 12V 24V Large Torque DC Planetary Equipment Motor for Smart door lock

Major rewards:

1. Motor specs this sort of as voltage, velocity, torque,  the shaft, packing can be tailored.
2. As a gear reduction motor, it is really ideal for software that calls for lower rpm and substantial torque

3. Large sealing: the output component is geared up with an oil seal and O-ring, which can stop the lubrication grease backflow in the gearbox, and stay away from the aging or hurt of oil seal insulation.

4. Substantial efficiency: making use of a new pressed silicon steel sheet, high precision main, strong magnetic permeability. The profile uses the new warmth dissipation structure.

5. Applicability: Compact size, suited for numerous working environments.
 

Planetary gearbox positive aspects:

1) Low velocity: 12 – 1650 rpm.

2) High torque: .05 kg.cm to 5 kg.cm.

three) Tiny vibration, reduced sounds, reduced power intake.

Application:

DC miniature Planetary Gear Motor widely used in business office automation, intelligence home furniture, manufacturing automation, health-related tools, monetary equipment and match equipment sectors, these kinds of as automated window opener, glass curtain wall, car curtain, financial institution ATM, automated funds register, note vending device, phase limelight, and other computerized products.

Drawing:

 

Sort Ratio one: 3.4 one: six 1: fourteen one: 23 one: 33 1: fifty one one: 86 1: 111 one: a hundred ninety 1: 246 one: 315 one: 531 1: 707 one: 913 one: 1180 1: 1525 1: 1972
D223 Rated torque kg. cm .05 .07 .fifteen .25 .36 .five .8 one one.seven two three five five six six six six
Rated speed rpm 1650 1100 471 287 two hundred 129 seventy seven fifty nine 35 27 21 twelve 9 seven six 4 3
Gearbox Instantaneous
torque
Kg. cm 3 4 5 7 8
Allowable
torque
Kg. cm 2 3 4 5 6
Size mm 18.1 23.4 28.seven 34 39.3
Backlash O 0.five 0.6 0.8 1 1.5
Excess weight g 40 55.two 68.2 84.2 96.two

About Us:

I.CH was founded in 2006, found in HangZhou. We specialised in exploring, developing, and servicing electrical motors, gearbox, and higher precision gears with the modest module. Following a long time of advancement, we have an independent merchandise layout and R&D group, support crew, and a expert high quality manage staff. To realize our service concept much better, supply higher-quality merchandise and exceptional services, we have been fully commited to the main capacity and instruction. We have a holding manufacturing unit in HangZhou, which creates higher precision small mould gears, gear shaft, gearbox, and planetary gearbox assembling.

Our Product:
DC Gear DC Planetary Gear Spur Gearbox
Spur Equipment Helical Gear

Our Certificate:
As we all know, the accomplishment of the organization is primarily based on the good quality of the motor. So, to get the acknowledgment in the marketplace, we get ROHS, CE, ISO900 certificates.

Function-flow:

Provider:

ODM & OEM
Gearbox style and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about thirty-45 days.

Customer’s Going to:

FAQ:

one. Can you custom gearbox?
Sure. The requirements can be developed according to the customer’s needs.

2. DO you offer the sample?
Indeed.

3. Do you supply complex help?
Yes.we have an impartial solution style and R&D crew, provider group and expert top quality management staff.

4. Do you have a factory?
Of course, we are a expert producer.

5. Can I arrive to your organization to pay a visit to?
Of course

Associated Products:

 

US $3
/ Piece
|
1 Piece

(Min. Order)

###

Size: 22mm
Rated Torque: 0.05kg.Cm-6kg.Cm
Rated Speed: 1650rpm-3rpm
Length: 18.1mm-39.3mm
Ratio: 1:3.4-1:1972
Allowable Torque: 2kg.Cm-6kg.Cm

###

Customization:

###

Type Ratio 1: 3.4 1: 6 1: 14 1: 23 1: 33 1: 51 1: 86 1: 111 1: 190 1: 246 1: 315 1: 531 1: 707 1: 913 1: 1180 1: 1525 1: 1972
D223 Rated torque kg. cm 0.05 0.07 0.15 0.25 0.36 0.5 0.8 1 1.7 2 3 5 5 6 6 6 6
Rated speed rpm 1650 1100 471 287 200 129 77 59 35 27 21 12 9 7 6 4 3
Gearbox Instantaneous
torque
Kg. cm 3 4 5 7 8
Allowable
torque
Kg. cm 2 3 4 5 6
Length mm 18.1 23.4 28.7 34 39.3
Backlash O 0.5 0.6 0.8 1 1.5
Weight g 40 55.2 68.2 84.2 96.2
US $3
/ Piece
|
1 Piece

(Min. Order)

###

Size: 22mm
Rated Torque: 0.05kg.Cm-6kg.Cm
Rated Speed: 1650rpm-3rpm
Length: 18.1mm-39.3mm
Ratio: 1:3.4-1:1972
Allowable Torque: 2kg.Cm-6kg.Cm

###

Customization:

###

Type Ratio 1: 3.4 1: 6 1: 14 1: 23 1: 33 1: 51 1: 86 1: 111 1: 190 1: 246 1: 315 1: 531 1: 707 1: 913 1: 1180 1: 1525 1: 1972
D223 Rated torque kg. cm 0.05 0.07 0.15 0.25 0.36 0.5 0.8 1 1.7 2 3 5 5 6 6 6 6
Rated speed rpm 1650 1100 471 287 200 129 77 59 35 27 21 12 9 7 6 4 3
Gearbox Instantaneous
torque
Kg. cm 3 4 5 7 8
Allowable
torque
Kg. cm 2 3 4 5 6
Length mm 18.1 23.4 28.7 34 39.3
Backlash O 0.5 0.6 0.8 1 1.5
Weight g 40 55.2 68.2 84.2 96.2

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China 22mm 12V 24V High Torque DC Planetary Gear Motor for Smart Door Lock     wholesaler China 22mm 12V 24V High Torque DC Planetary Gear Motor for Smart Door Lock     wholesaler
editor by czh 2023-01-03

China 22mm 12V DC Motor Planetary Gearbox Electric DC Gear Motor brushless motor

Item Description

 

 

Item Description

Design:  ZWBMD006006-711
Rated Voltage: 3V
No Load Velocity: 26rpm
No load recent: 40mA
Rated Pace: 22rpm
Rated Recent: 100mA
Rated Torque: 296.9g.cm
General Length : thirty.9mm
Rated Torque of Gear Box: 330g.cm
Instantaneous Torque of Gear Box: 800g.cm
Gear Ratio: 711:one
Equipment Box Length: sixteen.9mm
 

Requirements:

Model Application Parameters Rated Torque of Equipment Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Pace Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD006006-one hundred ten three. 166 37 140 100 fifty four.3 five.33 28.five 330 800 110.six fourteen.five
ZWBMD006006-148 three. 124 37 one hundred and five one hundred 72.eight seven.14 28.5 330 800 148.one 14.5
ZWBMD006006-198 three. ninety three 37 seventy eight 100 ninety seven.5 nine.56 28.5 330 800 198.four 14.five
ZWBMD006006-266 three. sixty nine 37 fifty eight 100 one hundred thirty.five 12.eighty 28.five 330 800 265.seven 14.5
ZWBMD006006-531 3. 35 forty 29 one hundred 221.seven 21.seventy four 30.nine 330 800 530.8 16.nine
ZWBMD006006-711 three. 26 forty 21 100 296.nine 29.12 thirty.nine 330 800 711. 16.nine
ZWBMD006006-952 three. 19 40 sixteen 95 330 32.36 30.nine 330 800 952.two sixteen.9
ZWBMD006006-1275 3. fourteen forty 12 eighty five 330 32.36 30.9 330 800 1275.two sixteen.9
ZWBMD006006-1708 three. eleven 40 10 75 330 32.36 thirty.9 330 800 1707.nine sixteen.nine

over specs just for reference and customizable in accordance to specifications.

You should let us know your demands and we will supply you with micro transmission solutions.

Second Drawing

Thorough Pictures

 

 

Application

Sensible wearable devices   view,VR,AR,XR and and so forth.
House application kitchen area appliances, stitching machines, corn popper, vacuum cleaner, yard device, sanitary ware, window curtain, intelligent closestool, sweeping robot, electrical power seat, standing desk, electric powered sofa, Television, laptop, treadmill, spyhole, cooker hood, electrical drawer, electric powered mosquito web, clever cabinet, intelligent wardrobe, computerized soap dispenser, UV child bottle sterilizer, lifting very hot pot cookware, dishwasher, washing equipment, meals breaking device, dryer, air conditioning, dustbin, espresso device, whisk,smart lock,bread maker,Window cleansing robot and etc.
communication tools 5G base station,video clip convention,cellular mobile phone and and so forth.
Office automation equipments   scanners, printers, multifunction devices copy equipment, fax (FAX paper cutter), pc peripheral, bank machine,  screen, lifting socket,  show,notebook Pc and and many others.
Automotive products  conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis control unit, head light-weight beam level adjuster, automobile h2o pump, vehicle antenna, lumbar help, EPB, vehicle tail gate electric putter, HUD, head-up screen, vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, automobile seat, motor vehicle charging station and and many others.
Toys and models  radio handle design, automated cruise control, experience-on toy, academic robot, programming robot, health-related robotic, computerized feeder, smart creating blocks, escort robotic and and so on.
Health-related equipments  blood pressure meter, breath machine, healthcare cleaning pump, medical mattress, blood force screens, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical treatment,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and many others.
Industrials   flow management valves, seismic testing,automatic reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,clever convey cupboard and and many others.
Electrical energy tools  electric powered drill, screwdriver,backyard tool and and many others.
Precision instruments  optics instruments,automatic vending equipment, wire-stripping device and and many others.
Private treatment tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown equipment, scissor hair device, foot grinder,anti-myopia pen, facial beauty products, hair curler,Electrical threading knife,Energy Excellent PORE, Puff device,eyebrow tweezers and and so on.
Customer electronics digital camera, mobile cellphone,electronic camera, automated retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, tablet,UAV(unmanned aerial motor vehicle),surveillance camera,PTZ camera, rotating smart speaker and and many others.
robots academic robotic, programming robot, healthcare robotic, escort robot and and many others.

Organization Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was set up in 2001,We provide the total drive solution for buyers from design, tooling fabrication, elements production and assembly. 

Workshop

Tests Tools

one) Competitive Advantages

  • 1) Competitive Advantages
    19+12 months encounter in manufacturing motor gearbox
    We offer specialized assist from r&d, prototype, tests, assembly and serial generation , ODM &OEM
    Competitive Value
    Item Performance: Low sound, Large effectiveness, Prolonged lifespan
    Prompt Shipping: fifteen doing work times right after payment
    Little Orders Approved

 2) Principal Goods

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Tailored worm and equipment transmission machinery
  • Exact electromechanical motion module
  • Precise element and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and style and development
  • Relevant technology assistance
  • Micro generate gearbox customized solution

Packaging & Shipping

1) Packing Particulars

packed in nylon to start with, then carton, and then bolstered with wooden scenario for outer packing.
Or in accordance to client’s requirement.

two) Shipping and delivery Details

samples will be delivered inside 10 times
batch purchase leading time according to the actual circumstance.

 

Certifications

Certifications

We Have passed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and much more…

 

FAQ

FAQ

one. Can you make the gearbox with custom specs?
Indeed. We have layout and development crew, also a fantastic term of engineers, each of them have
numerous work years expertise.

two.Do you supply the samples?
Yes. Our firm can supply the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need to have.

three.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our enterprise, we take little buy.

4. Do you have the product in inventory?
I am sorry we donot have the merchandise in stock, All products are manufactured with orders.

five. Do you provide technology help?
Of course. Our business have design and advancement crew, we can supply technological innovation assist if you
want.

six.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX etc account you supply. 

7.How to spend the cash?
We settle for T/T in progress. Also we have distinct lender account for acquiring cash, like US dollors or RMB and so forth.

8. How can I know the solution is suited for me?
Frist, you want to offer us the far more specifics info about the merchandise. We will advocate the merchandise to you in accordance to your need of specification. Following you verify, we will prepare the samples to you. also we will provide some excellent improvements in accordance to your product use.

9. Can I appear to your organization to go to?
Yes, you can arrive to our company to go to at whenever, and welcome to go to our firm.

ten. How do get in touch with us ?
 Please send an inquiry

US $8.5-12.5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 2

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD006006-110 3.0 166 37 140 100 54.3 5.33 28.5 330 800 110.6 14.5
ZWBMD006006-148 3.0 124 37 105 100 72.8 7.14 28.5 330 800 148.1 14.5
ZWBMD006006-198 3.0 93 37 78 100 97.5 9.56 28.5 330 800 198.4 14.5
ZWBMD006006-266 3.0 69 37 58 100 130.5 12.80 28.5 330 800 265.7 14.5
ZWBMD006006-531 3.0 35 40 29 100 221.7 21.74 30.9 330 800 530.8 16.9
ZWBMD006006-711 3.0 26 40 21 100 296.9 29.12 30.9 330 800 711.0 16.9
ZWBMD006006-952 3.0 19 40 16 95 330 32.36 30.9 330 800 952.2 16.9
ZWBMD006006-1275 3.0 14 40 12 85 330 32.36 30.9 330 800 1275.2 16.9
ZWBMD006006-1708 3.0 11 40 10 75 330 32.36 30.9 330 800 1707.9 16.9

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.
US $8.5-12.5
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 2

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD006006-110 3.0 166 37 140 100 54.3 5.33 28.5 330 800 110.6 14.5
ZWBMD006006-148 3.0 124 37 105 100 72.8 7.14 28.5 330 800 148.1 14.5
ZWBMD006006-198 3.0 93 37 78 100 97.5 9.56 28.5 330 800 198.4 14.5
ZWBMD006006-266 3.0 69 37 58 100 130.5 12.80 28.5 330 800 265.7 14.5
ZWBMD006006-531 3.0 35 40 29 100 221.7 21.74 30.9 330 800 530.8 16.9
ZWBMD006006-711 3.0 26 40 21 100 296.9 29.12 30.9 330 800 711.0 16.9
ZWBMD006006-952 3.0 19 40 16 95 330 32.36 30.9 330 800 952.2 16.9
ZWBMD006006-1275 3.0 14 40 12 85 330 32.36 30.9 330 800 1275.2 16.9
ZWBMD006006-1708 3.0 11 40 10 75 330 32.36 30.9 330 800 1707.9 16.9

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

How to Maximize Gear Motor Reliability

A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.

Applications of a gear motor

Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Motor

Types

Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Motor

Functions

A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.

China 22mm 12V DC Motor Planetary Gearbox Electric DC Gear Motor     brushless motor	China 22mm 12V DC Motor Planetary Gearbox Electric DC Gear Motor     brushless motor
editor by czh 2022-12-24

China 22mm 12V DC Planetary Gear Motor Reducer with Great quality

Product Description

We are a professional manufacturer for micro DC motor, our products include carbon brush motor, metal brush motor, brushless motor, stepper motor. We got ISO9001, TS16949 certificate, if you have any enquiry, please feel free to contact me.

 

US $0.2
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Shunt
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 10

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
US $0.2
/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Excitation Mode: Shunt
Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 10

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China 22mm 12V DC Planetary Gear Motor Reducer     with Great qualityChina 22mm 12V DC Planetary Gear Motor Reducer     with Great quality
editor by czh 2022-11-25