Description
1. Technical Specifications Matrix
YCL Series Capacitor Start Single Phase Induction Motor Technical Data:
| Type | Output | Voltage(V) | Current(A) | Frequency(HZ) | Power Factor | Efficiency(%) | Speed(R/MIN) | Tstart/TN | Ist/LN | Tmax/TN | |
|---|---|---|---|---|---|---|---|---|---|---|---|
| KW | HP | ||||||||||
| YCL80A-2 | 0.37 | 1/2 | 220 | 2.7 | 50 | 0.94 | 68.5 | 2830 | 2.3 | 6.0 | 1.8 |
| YCL80B-2 | 0.55 | 3/4 | 220 | 4.0 | 50 | 0.95 | 71.0 | 2840 | 2.4 | 6.0 | 1.8 |
| YCL80C-2 | 0.75 | 1 | 220 | 5.4 | 50 | 0.95 | 72.5 | 2850 | 2.5 | 6.0 | 1.8 |
| YCL90S-2 | 1.1 | 1.5 | 220 | 7.2 | 50 | 0.95 | 73.2 | 2880 | 2.8 | 6.0 | 1.8 |
| YCL90L-2 | 1.5 | 2 | 220 | 8.9 | 50 | 0.97 | 76 | 2900 | 2.8 | 7.0 | 1.8 |
| YCL100L-2 | 2.2 | 3 | 220 | 13.2 | 50 | 0.96 | 78.8 | 2900 | 3.0 | 6.5 | 1.8 |
| YCL80A-4 | 0.25 | 1/3 | 220 | 1.25 | 50 | 0.93 | 67.0 | 1410 | 2.3 | 6.0 | 1.8 |
| YCL80B-4 | 0.37 | 1/2 | 220 | 2.6 | 50 | 0.93 | 69.0 | 1420 | 2.4 | 6.0 | 1.8 |
| YCL80C-4 | 0.55 | 3/4 | 220 | 3.8 | 50 | 0.93 | 71.0 | 1430 | 2.5 | 6.0 | 1.8 |
| YCL90S-4 | 0.75 | 1 | 220 | 5.0 | 50 | 0.93 | 73.3 | 1450 | 2.8 | 6.5 | 1.8 |
| YCL90L-4 | 1.1 | 1.5 | 220 | 7.8 | 50 | 0.90 | 75 | 1450 | 2.5 | 6.0 | 1.8 |
| YCL100L-4 | 1.5 | 2 | 220 | 9.3 | 50 | 0.92 | 79.4 | 1450 | 2.8 | 7.0 | 1.8 |
| YCL112M-4 | 2.2 | 3 | 220 | 13.6 | 50 | 0.90 | 81.6 | 1450 | 2.3 | 6.5 | 1.8 |
| YCL132S1-4 | 3 | 4 | 220 | 18.2 | 50 | 0.90 | 83.2 | 1450 | 2.1 | 6.5 | 1.8 |
| YCL132S2-4 | 3.7 | 5 | 220 | 22.0 | 50 | 0.90 | 84.9 | 1450 | 2.1 | 6.5 | 1.8 |
| YCL132M1-4 | 5.5 | 7.5 | 220 | 32.5 | 50 | 0.90 | 85.0 | 1460 | 2.0 | 6.5 | 1.8 |
| YCL132M2-4 | 7.5 | 10 | 220 | 40 | 50 | 0.90 | 85.5 | 1460 | 2.0 | 6.5 | 1.8 |
YCL Series Capacitor Start Single Phase Induction Motor Installation Dimension:
| Type | Installation Size | Overall Dimension | ||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| A | B | C | D | E | F | G | H | K | M | N | P | R | S | T | AB | AC | AD | HD | L | |
| 71 | 112 | 90 | 45 | 14 | 30 | 5 | 11 | 71 | 7 | 130 | 110 | 160 | 0 | 10 | 3.5 | 145 | 145 | 140 | 180 | 255 |
| 80 | 125 | 100 | 50 | 19 | 40 | 6 | 15.5 | 80 | 10 | 165 | 130 | 200 | 0 | 12 | 3.5 | 160 | 165 | 150 | 200 | 295 |
| 90S | 140 | 100 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 165 | 130 | 200 | 0 | 12 | 3.5 | 180 | 185 | 160 | 240 | 370 |
| 90L | 140 | 125 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 165 | 130 | 200 | 0 | 12 | 3.5 | 180 | 185 | 160 | 240 | 400 |
| 100L | 160 | 140 | 63 | 28 | 60 | 8 | 24 | 100 | 12 | 215 | 180 | 250 | 0 | 15 | 4.0 | 205 | 220 | 180 | 260 | 430 |
| 112M | 190 | 140 | 70 | 28 | 60 | 8 | 24 | 112 | 12 | 215 | 180 | 250 | 0 | 15 | 4.0 | 245 | 250 | 190 | 300 | 455 |
| 132S | 216 | 140 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 265 | 230 | 300 | 0 | 15 | 4.0 | 280 | 290 | 210 | 350 | 525 |
| 132M | 216 | 178 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 265 | 230 | 300 | 0 | 15 | 4.0 | 280 | 290 | 210 | 350 | 553 |
2. Product Overview: Powering Colombia’s Heavy-Duty Industry
The EP-YCL سیریز ہیوی ڈیوٹی کپیسیٹر سنگل فیز انڈکشن موٹر شروع کریں۔ is a robust electromechanical solution designed specifically to meet the high starting torque requirements of heavy-duty machinery operating on single-phase power grids. Unlike standard split-phase motors, the EP-YCL series utilizes a dual-capacitor system (start and run capacitors) to provide exceptional starting torque and running efficiency. This feature is critical for applications in Colombia’s diverse industrial landscape, from the rigorous agricultural processing plants in Valle del Cauca to the demanding construction sites in Medellín. Engineered with high-grade cast iron housing and precision-wound copper coils, these motors offer superior thermal dissipation and longevity even in humid and variable voltage environments. Compliant with international IEC standards and optimized for the 60Hz frequency used in Colombia, the EP-YCL series ensures seamless integration into air compressors, heavy-duty pumps, woodworking machinery, and other high-inertia loads where a three-phase supply is unavailable.
3. Five Key Engineering Facts
- High Starting Torque: Delivers up to 300% of rated torque, ideal for heavy-duty loads like compressors and crushers.
- Dual Capacitor Design: Utilizes both start and run capacitors for optimal starting performance and running efficiency.
- Centrifugal Switch: Durable mechanical switch disconnects the start capacitor at 75% synchronous speed.
- Robust Construction: Heavy-duty cast iron housing ensures vibration damping and durability in harsh environments.
- Standard Compliance: Meets IEC 60034-1 standards and is compatible with NEMA frame dimensions.
4. Regulatory Compliance and Electrical Safety in Colombia
In Colombia, the installation and operation of electric motors are governed by the RETIE (Reglamento Técnico de Instalaciones Eléctricas), which establishes mandatory safety requirements to prevent electrical accidents. The EP-YCL Series motors are manufactured in strict compliance with these regulations, ensuring they are safe for use in residential, commercial, and industrial settings. Specifically, our motors adhere to NTC 2050 (Código Eléctrico Colombiano) standards regarding insulation resistance, grounding, and terminal box protection. The Class B or F insulation systems used in our motors are capable of withstanding the temperature rises permitted under Colombian environmental conditions, providing a safety margin against overheating.
Furthermore, for applications involving food processing or medical equipment, our motors comply with relevant hygiene and safety directives. Internationally, the EP-YCL series aligns with IEC 60034 (Rotating Electrical Machines) and ISO 9001 quality management systems. We provide comprehensive documentation, including wiring diagrams and test certificates, to facilitate easy certification and inspection by local authorities. By choosing the EP-YCL Series, Colombian businesses not only ensure operational efficiency but also mitigate legal risks associated with non-compliant electrical equipment, fostering a safer working environment for all.
5. Engineering Mechanics: Working Principle, Metallurgy, and Applications
The ac motor working principle of the EP-YCL Series relies on a capacitor-start, capacitor-run induction mechanism. When single-phase AC power is applied, the main winding creates a pulsating magnetic field. To generate the necessary starting torque, an auxiliary “start” winding is placed 90 electrical degrees apart from the main winding, connected in series with a start capacitor. This creates a significant phase shift, producing a strong rotating magnetic field that generates high starting torque. Once the rotor accelerates to approximately 75% of its synchronous speed, a centrifugal switch disconnects the start capacitor, while the run capacitor remains in the circuit to improve the motor’s power factor and efficiency during operation. This dual-capacitor design combines high starting torque with smooth, efficient running performance.
Material selection is paramount for durability. The stator and rotor laminations are stamped from cold-rolled silicon steel to minimize magnetic losses and heat generation. The shaft is machined from 45# Carbon Steel (equivalent to AISI 1045), offering high tensile strength and resistance to fatigue. The motor housing is cast from high-quality cast iron, providing excellent vibration damping and structural rigidity, essential for alignment in pump and compressor applications. The windings use 100% pure copper wire with double-layer enamel insulation, ensuring resistance to moisture and thermal stress. Typical applications include Air Compressors, Heavy-Duty Pumps, Woodworking Machinery, Agricultural Feed Grinders, and Construction Mixers found throughout Colombia.
6. Market Trend Analysis: The Evolution of Single Phase Motors in Colombia
The market for single-phase motors in Colombia is witnessing a significant shift towards higher efficiency and smart integration. As energy costs rise, there is a growing demand for motors that not only meet basic operational needs but also contribute to lower electricity bills. The EP-YCL Series addresses this by incorporating low-loss silicon steel and optimized winding designs to improve power factor and efficiency, aligning with global IE2 and IE3 efficiency trends even in single-phase applications. Furthermore, the trend towards automation in small-to-medium enterprises (SMEs) is driving the need for motors that can easily integrate with simple control systems. While ac motors vs dc motors remains a common debate, the robustness and low maintenance of AC induction motors like the EP-YCL series keep them as the dominant choice for fixed-speed industrial applications. Additionally, there is an increasing focus on durability against environmental factors; our motors featuring enhanced IP54/IP55 protection are becoming the standard requirement for agricultural and outdoor applications in Colombia’s tropical climate.
7. Related Products: Gearboxes and Accessories
Our gearbox is the perfect companion for the EP-YS سیریز ایلومینیم ہاؤسنگ تھری فیز اسینکرونس موٹر, offering superior performance and seamless integration in a wide range of industrial applications. Engineered with precision, our gearboxes are designed to efficiently transfer power from the motor to machinery, optimizing torque and speed for various systems like conveyors, air compressors, and industrial fans.
Made from high-quality materials, our gearboxes feature robust construction for long-lasting durability, even under heavy loads. The gears are manufactured using advanced heat-treatment processes, ensuring excellent wear resistance and minimal maintenance. With a range of gear ratios, our gearboxes offer the flexibility to adjust motor speed and torque to meet the specific demands of your application.
Whether you’re looking to reduce the rotational speed for high-torque output or increase speed for faster operation, our gearboxes provide a reliable and efficient solution. Additionally, they are designed to work in tandem with the EP-YS motor, enhancing its performance and efficiency. From food processing plants in Bogotá to manufacturing units in Medellín, our gearboxes deliver exceptional reliability and smooth operation, reducing downtime and improving overall productivity.
Frequently Asked Questions (FAQ)
Q1. How do I wire a ycl series capacitor start single phase induction motor for 110V vs 220V?
A1. Most EP-YCL motors are dual voltage. The connection diagram is located inside the terminal box cover. Typically, for 110V (Low Voltage), the main windings are connected in parallel. For 220V (High Voltage), they are connected in series. Always refer to the specific ycl series capacitor start single phase induction motor wiring diagram provided with your unit to avoid damage.
Q2. What is the difference between a capacitor start and a capacitor run motor?
A2. A capacitor start motor uses a capacitor only during startup to provide high torque. A capacitor run motor uses a capacitor permanently for efficiency. The EP-YCL series combines both (capacitor start, capacitor run), offering high starting torque and efficient running performance, making it superior for heavy loads.
Q3. Can I use the EP-YCL motor for an air compressor in Bogota?
A3. Yes, absolutely. The EP-YCL series is specifically designed for high inertia loads like air compressors. Its high starting torque (up to 300%) ensures the compressor can start even against backpressure, which is common in workshops across Bogota.
Q4. Where can I find ac motors near me in Medellin for immediate replacement?
A4. Colombia Ever-power has distribution partners in major cities including Medellin, Cali, and Barranquilla. Contact our sales team via the form below, and we will direct you to the nearest authorized stockist or arrange direct shipping to your facility.
Q5. What maintenance is required for the centrifugal switch in the EP-YCL motor?
A5. The centrifugal switch is internal and generally maintenance-free. However, if the motor fails to start or the capacitor doesn’t disengage (hear a clicking sound), the switch contacts may be stuck or dirty. It is recommended to listen for the “click” during startup and shutdown as a health check.
Q6. How does the price of the EP-YCL motor compare to other ac motors for sale in Colombia?
A6. The EP-YCL series offers a competitive price-to-performance ratio. While slightly more expensive than basic split-phase motors due to the dual capacitor system, it is more affordable than three-phase motors with VFDs for single-phase conversion. It provides the most cost-effective high-torque solution for single-phase grids.
Q7. Can I reverse the rotation direction of the EP-YCL motor?
A7. Yes, the rotation is reversible. To reverse the direction, you typically need to swap the connections of either the main winding or the auxiliary (start) winding. The ac motor diagram on the nameplate will indicate the specific wire interchange (usually T5 and T8) to achieve clockwise or counter-clockwise rotation.
Q8. What should I do if the start capacitor fails?
A8. If the motor hums but doesn’t start, the capacitor may be faulty. You can replace it with a capacitor of the same microfarad (µF) and voltage rating. We supply genuine ac motor start capacitor replacements. Ensure the power is off and the capacitor is discharged before handling.
Q9. Is the EP-YCL motor suitable for continuous duty applications?
A9. Yes, the EP-YCL is rated for S1 continuous duty. Its cooling fan (TEFC) and cast iron housing dissipate heat effectively, allowing it to run continuously at rated load without overheating, provided the ambient temperature is within the specified range (usually -15°C to +40°C).
Q10. Do you provide a manual with the ycl series capacitor start single phase induction motor wiring instructions?
A10. Yes, every motor ships with a comprehensive ycl series capacitor start single phase induction motor manual. This document includes installation guidelines, safety precautions, wiring diagrams for different voltages, and maintenance schedules to ensure long service life.
Editor: PXY
