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Model naming rules for low voltage integrated dc servo motor

1. Company name abbreviation
2. Product series model, indicating that the motor is an IDS series, referring to the acronym for integrated DC servo
3. Frame number (42/57/60/80), expressed in millimeters by the dimensions of the motor casing and mounting plate
4. Control method optional (P/R/C) P represents pulse, R represents RS485, and C represents CANopen bus
5. The motor model, such as (01/02/03/04/05/06), represents the model of the motor 6.Encoder type: A represents a 17 bit single turn absolute encoder

 

Characteristics of Integrated Dc Servo Motor

1. Compact: Integrated design of integrated drive motor Easy installation, small footprint, and simple wiring.

2. Multiple motion control modes: Supports the CiA402 standard protocol, including Relative position mode, absolute position mode, speed Mode, torque mode, and CHINAMFG regression mode.

3. low-power consumption: Adopting low internal resistance MOS to ensure motor performance Excellent torque utilization while reducing motor power consumption And heat generation, effectively extending the service life of

the motor.

4. control mode: Supports pulse/RS485/CANopen.

5. Multi segment position speed function: With multi segment position function and multi segment speed function.

6. Safe and reliable: Driver built-in in place and alarm output signal Convenient for upper computer detection and control built-in Multiple alarm functions such as over differential, over undervoltage, and over temperature Can ensure the safe operation of processing equipment.
 

Integrated solution for precision control motors

 

Traditional split solution

Features:

1.  Adopting a new 32-bit M4+core with 120M or 240M main frequency
2. Stable torque characteristics from low to high speeds, with high speed and precision
3. Equipped with brake resistor interface to prevent damage to the electromechanical braking system
4. Wide speed range, low temperature rise, and high efficiency
5. Integrated motor and drive, compact size, simple wiring, and drive Good compatibility with the motor
6. Equipped with overcurrent, overvoltage, over temperature, and over differential protection functions
7. Configure a 17bit single turn absolute encoder

 

Communication method:

1. Pulse type

2. RS485 MOdbus RTU network type

3. CANopen network type

 

Protection level:

Waterproof type: IP30, IP54, IP65, optional

 

Usage:

Medical equipment, logistics transportation, industrial automation, textile machinery, laser, drawing, traditional Chinese
medicine ingredient industry, etc

Product Parameters

42mm Integrated Servo Motor (Gearbox optional)

Model Power (W) Rated Voltage (VDC) Rated Current (A) Rated Speed (rpm) Rated Torque (N.m) Total height L (mm) Encoder Control method (optional)
JKIDS42-P01A 26 24 1.8 4000 0.0625 61 17bit Pulse RS485 CANopen
JKIDS42-P02A 53 24 3.3 4000 0.125 81 17bit Pulse RS485 CANopen
JKIDS42-P03A 78 24 4.5 4000 0.185 101 17bit Pulse RS485 CANopen
JKIDS42-P04A 78 24 4.5 3000 0.25 120 17bit Pulse RS485 CANopen

Product Drawing
Product Images

57mm Integrated Servo Motor (Gearbox / Brake optional) 

Model Power (W) Rated Voltage (VDC) Rated Current (A) Rated Speed (rpm) Rated Torque (N.m) Total height L (mm) Encoder Control method (optional)
JKIDS57-P01A 91 24/36 3.5 3000 0.29 101 17bit pulse RS485 CANopen
JKIDS57-P02A 140 24/36 5.4 3000 0.45 121 17bit pulse RS485 CANopen
JKIDS57-P03A 200 36/48 7.5 3000 0.64 141 17bit pulse RS485 CANopen

Product Drawing
Product Images

60mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional) 

Model Power (W) Rated Voltage (VDC) Rated Current (A) Rated Speed (rpm) Rated Torque (N.m) Total height L (mm) Encoder Control method (optional)
JKIDS60-P01A 200 24 12 3000 0.64 94 17bit pulse RS485 CANopen
JKIDS60-P02A 400 48 11 3000 1.27 112 17bit pulse RS485 CANopen

Product Drawing
Product Images

80mm Integrated Servo Motor (Gearbox / Brake / Cooling Fan optional) 

Model Power (W) Rated Voltage (VDC) Rated Current (A) Rated Speed (rpm) Rated Torque (N.m) Total height L (mm) Encoder Control method (optional)
JKIDS80-P01A 750 48/72 19/12 3000 2.4 155 17bit pulse RS485 CANopen
JKIDS80-P02A 1000 72 17 3000 3.2 175 17bit pulse RS485 CANopen

Product Drawing
Product Images

 

 

 

کمپنی کا پروفائل

HangZhou CHINAMFG Co., Ltd was a high technology industry zone in HangZhou, china. Our products used in many kinds of machines, such as 3d printer CNC machine, medical equipment, weaving printing equipments and so on.
JKONGMOTOR warmly welcome ‘OEM’ & ‘ODM’ cooperations and other companies to establish long-term cooperation with us.
Company spirit of sincere and good reputation, won the recognition and support of the broad masses of customers, at the same time with the domestic and foreign suppliers close community of interests, the company entered the stage of stage of benign development, laying a CHINAMFG foundation for the strategic goal of realizing only really the sustainable development of the company.

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درخواست: Industrial, Power Tools, Medical Equipment
آپریٹنگ رفتار: High Speed
Excitation Mode: Shunt
نمونے:
US$ 80/Piece
1 ٹکڑا (کم سے کم آرڈر)

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انڈکشن موٹر

کیا AC موٹرز کی بہترین کارکردگی کو یقینی بنانے کے لیے دیکھ بھال کے مخصوص تقاضے ہیں؟

جی ہاں، AC موٹرز اپنی بہترین کارکردگی اور لمبی عمر کو یقینی بنانے کے لیے دیکھ بھال کے مخصوص تقاضے رکھتی ہیں۔ باقاعدگی سے دیکھ بھال غیر متوقع ناکامیوں کو روکنے میں مدد کرتی ہے، کارکردگی کو زیادہ سے زیادہ کرتی ہے، اور موٹر کی عمر کو بڑھاتی ہے۔ AC موٹرز کی دیکھ بھال کے کچھ اہم طریقے یہ ہیں:

  1. صفائی اور معائنہ: دھول، گندگی اور ملبے کو ہٹانے کے لیے موٹر کو باقاعدگی سے صاف کریں جو موٹر کی سطحوں پر جمع ہو سکتے ہیں اور گرمی کی کھپت میں رکاوٹ بن سکتے ہیں۔ نقصان کے کسی بھی نشان، ڈھیلے کنکشن، یا غیر معمولی شور/وائبریشن کے لیے موٹر کا معائنہ کریں۔ مزید نقصان کو روکنے کے لیے کسی بھی مسئلے کو فوری طور پر حل کریں۔
  2. چکنا: موٹر کی چکنا کرنے کی ضروریات کو چیک کریں اور بیرنگ، گیئرز اور دیگر حرکت پذیر حصوں کی مناسب چکنا کو یقینی بنائیں۔ ناکافی یا ضرورت سے زیادہ چکنا رگڑ، زیادہ گرمی اور وقت سے پہلے پہننے کا باعث بن سکتا ہے۔ چکنا کرنے کے وقفوں کے لیے مینوفیکچرر کی ہدایات پر عمل کریں اور تجویز کردہ چکنا کرنے والے مادوں کا استعمال کریں۔
  3. بیلٹ اور گھرنی کی دیکھ بھال: اگر موٹر کو بیلٹ اور گھرنی کے نظام کے ساتھ جوڑا گیا ہے، تو باقاعدگی سے بیلٹ کے تناؤ کا معائنہ کریں اور اسے ایڈجسٹ کریں۔ بیلٹ کا غلط تناؤ موٹر کی کارکردگی اور کارکردگی کو متاثر کر سکتا ہے۔ ضرورت کے مطابق ٹوٹی ہوئی بیلٹ اور خراب شدہ پلیاں تبدیل کریں۔
  4. کولنگ سسٹم کی بحالی: آپریشن کے دوران پیدا ہونے والی گرمی کو ختم کرنے کے لیے AC موٹرز میں اکثر کولنگ سسٹم ہوتے ہیں جیسے پنکھے یا ہیٹ سنک۔ اس بات کو یقینی بنائیں کہ یہ کولنگ سسٹم صاف اور صحیح طریقے سے کام کر رہے ہیں۔ کسی بھی رکاوٹ کو ہٹا دیں جو ہوا کے بہاؤ میں رکاوٹ بن سکتی ہے اور کولنگ کی کارکردگی میں سمجھوتہ کر سکتی ہے۔
  5. بجلی کے کنکشن: ڈھیلے یا خستہ حال ٹرمینلز کے نشانات کے لیے موٹر کے برقی کنکشن کا باقاعدگی سے معائنہ کریں۔ ڈھیلے کنکشن وولٹیج میں کمی، مزاحمت میں اضافہ اور زیادہ گرمی کا باعث بن سکتے ہیں۔ کسی بھی خراب کنکشن کو سخت یا تبدیل کریں اور مناسب بنیاد کو یقینی بنائیں۔
  6. کمپن تجزیہ: کسی بھی غیر معمولی کمپن کا پتہ لگانے کے لیے وقتاً فوقتاً موٹر پر وائبریشن کا تجزیہ کریں۔ ضرورت سے زیادہ وائبریشن غلط ترتیب، غیر متوازن روٹرز، یا پھٹے ہوئے بیرنگ کی نشاندہی کر سکتی ہے۔ مزید نقصان کو روکنے اور ہموار آپریشن کو یقینی بنانے کے لیے وائبریشن کی بنیادی وجوہات پر توجہ دیں۔
  7. موٹر ٹیسٹنگ: موٹر کی برقی حالت کا اندازہ لگانے کے لیے باقاعدہ موٹر ٹیسٹنگ کروائیں، جیسے موصلیت کی مزاحمت کی جانچ اور سمیٹنے والی مزاحمت کی پیمائش۔ یہ ٹیسٹ موصلیت کی خرابی، سمیٹنے والی خرابیوں، یا دیگر برقی مسائل کی نشاندہی کر سکتے ہیں جو موٹر کی کارکردگی اور وشوسنییتا کو متاثر کر سکتے ہیں۔
  8. پیشہ ورانہ دیکھ بھال: دیکھ بھال کے زیادہ پیچیدہ کاموں کے لیے یا بڑی صنعتی موٹروں سے نمٹنے کے لیے، پیشہ ور تکنیکی ماہرین یا موٹر ماہرین کو شامل کرنے کا مشورہ دیا جاتا ہے۔ ان کے پاس گہرائی سے معائنہ، مرمت اور بچاؤ کی دیکھ بھال کے طریقہ کار کو انجام دینے کی مہارت اور اوزار ہیں۔

یہ نوٹ کرنا ضروری ہے کہ دیکھ بھال کے مخصوص تقاضے موٹر کی قسم، سائز اور درخواست کے لحاظ سے مختلف ہو سکتے ہیں۔ استعمال میں مخصوص AC موٹر کے لیے ہمیشہ مینوفیکچرر کے رہنما خطوط اور سفارشات کا حوالہ دیں۔ دیکھ بھال کے مناسب طریقوں پر عمل کرنے سے، AC موٹرز بہترین طریقے سے کام کر سکتی ہیں، ڈاؤن ٹائم کو کم سے کم کر سکتی ہیں، اور سروس کی زندگی میں توسیع کر سکتی ہیں۔

انڈکشن موٹر

What are the safety considerations when working with or around AC motors?

Working with or around AC motors requires careful attention to safety to prevent accidents, injuries, and electrical hazards. Here are some important safety considerations to keep in mind:

  • Electrical Hazards: AC motors operate on high voltage electrical systems, which pose a significant electrical hazard. It is essential to follow proper lockout/tagout procedures when working on motors to ensure that they are de-energized and cannot accidentally start up. Only qualified personnel should perform electrical work on motors, and they should use appropriate personal protective equipment (PPE), such as insulated gloves, safety glasses, and arc flash protection, to protect themselves from electrical shocks and arc flash incidents.
  • Mechanical Hazards: AC motors often drive mechanical equipment, such as pumps, fans, or conveyors, which can present mechanical hazards. When working on or near motors, it is crucial to be aware of rotating parts, belts, pulleys, or couplings that can cause entanglement or crushing injuries. Guards and safety barriers should be in place to prevent accidental contact with moving parts, and proper machine guarding principles should be followed. Lockout/tagout procedures should also be applied to the associated mechanical equipment to ensure it is safely de-energized during maintenance or repair.
  • Fire and Thermal Hazards: AC motors can generate heat during operation, and in some cases, excessive heat can pose a fire hazard. It is important to ensure that motors are adequately ventilated to dissipate heat and prevent overheating. Motor enclosures and cooling systems should be inspected regularly to ensure proper functioning. Additionally, combustible materials should be kept away from motors to reduce the risk of fire. If a motor shows signs of overheating or emits a burning smell, it should be immediately shut down and inspected by a qualified professional.
  • Proper Installation and Grounding: AC motors should be installed and grounded correctly to ensure electrical safety. Motors should be installed according to manufacturer guidelines, including proper alignment, mounting, and connection of electrical cables. Adequate grounding is essential to prevent electrical shocks and ensure the safe dissipation of fault currents. Grounding conductors, such as grounding rods or grounding straps, should be properly installed and regularly inspected to maintain their integrity.
  • Safe Handling and Lifting: AC motors can be heavy and require proper handling and lifting techniques to prevent musculoskeletal injuries. When moving or lifting motors, equipment such as cranes, hoists, or forklifts should be used, and personnel should be trained in safe lifting practices. It is important to avoid overexertion and use proper lifting tools, such as slings or lifting straps, to distribute the weight evenly and prevent strain or injury.
  • Training and Awareness: Proper training and awareness are critical for working safely with or around AC motors. Workers should receive training on electrical safety, lockout/tagout procedures, personal protective equipment usage, and safe work practices. They should be familiar with the specific hazards associated with AC motors and understand the appropriate safety precautions to take. Regular safety meetings and reminders can help reinforce safe practices and keep safety at the forefront of everyone’s minds.

It is important to note that the safety considerations mentioned above are general guidelines. Specific safety requirements may vary depending on the motor size, voltage, and the specific workplace regulations and standards in place. It is crucial to consult relevant safety codes, regulations, and industry best practices to ensure compliance and maintain a safe working environment when working with or around AC motors.

انڈکشن موٹر

How does the speed control mechanism work in AC motors?

The speed control mechanism in AC motors varies depending on the type of motor. Here, we will discuss the speed control methods used in two common types of AC motors: induction motors and synchronous motors.

Speed Control in Induction Motors:

Induction motors are typically designed to operate at a constant speed determined by the frequency of the AC power supply and the number of motor poles. However, there are several methods for controlling the speed of induction motors:

  1. Varying the Frequency: By varying the frequency of the AC power supply, the speed of an induction motor can be adjusted. This method is known as variable frequency drive (VFD) control. VFDs convert the incoming AC power supply into a variable frequency and voltage output, allowing precise control of motor speed. This method is commonly used in industrial applications where speed control is crucial, such as conveyors, pumps, and fans.
  2. Changing the Number of Stator Poles: The speed of an induction motor is inversely proportional to the number of stator poles. By changing the connections of the stator windings or using a motor with a different pole configuration, the speed can be adjusted. However, this method is less commonly used and is typically employed in specialized applications.
  3. Adding External Resistance: In some cases, external resistance can be added to the rotor circuit of an induction motor to control its speed. This method, known as rotor resistance control, involves inserting resistors in series with the rotor windings. By varying the resistance, the rotor current and torque can be adjusted, resulting in speed control. However, this method is less efficient and is mainly used in specific applications where precise control is not required.

Speed Control in Synchronous Motors:

Synchronous motors offer more precise speed control compared to induction motors due to their inherent synchronous operation. The following methods are commonly used for speed control in synchronous motors:

  1. Adjusting the AC Power Frequency: Similar to induction motors, changing the frequency of the AC power supply can control the speed of synchronous motors. By adjusting the power frequency, the synchronous speed of the motor can be altered. This method is often used in applications where precise speed control is required, such as industrial machinery and processes.
  2. Using a Variable Frequency Drive: Variable frequency drives (VFDs) can also be used to control the speed of synchronous motors. By converting the incoming AC power supply into a variable frequency and voltage output, VFDs can adjust the motor speed with high accuracy and efficiency.
  3. DC Field Control: In some synchronous motors, the rotor field is supplied by a direct current (DC) source, allowing for precise control over the motor’s speed. By adjusting the DC field current, the magnetic field strength and speed of the motor can be controlled. This method is commonly used in applications that require fine-tuned speed control, such as industrial processes and high-performance machinery.

These methods provide different ways to control the speed of AC motors, allowing for flexibility and adaptability in various applications. The choice of speed control mechanism depends on factors such as the motor type, desired speed range, accuracy requirements, efficiency considerations, and cost constraints.

China Standard Jkids57 Ethercat Field Modbus Motor 20W to 500W Integrated AC / DC Servo Motor with Drive Controller 24V 36V 48V 3000rpm for 3D Printer   with Great quality China Standard Jkids57 Ethercat Field Modbus Motor 20W to 500W Integrated AC / DC Servo Motor with Drive Controller 24V 36V 48V 3000rpm for 3D Printer   with Great quality
editor by CX 2024-05-03