Tag Archives: high torque planetary gearbox

China Sigriner PLMD120/120+ Planetary Gearbox With High Torque and Low Backlash for Stepper and Servo Motors CE motorbase

Product Description

Complex services:

  • In accordance to the relevant parameters presented by the customer, the CZPT engineering software is used to generate the motion load curve diagram of the system tools to get the corresponding parameters and derive the movement load curve. Intuitively exhibit essential parameters and load indexes in the transmission technique to support consumers have out realistic structural design and style.
  • SIGRINER offers a motor databases from 500 servo motor manufacturers throughout the world

Buyer training:
We are honored to provide you with our utilized computing and transmission design experience. We can supply related education in accordance to your needs.   We can offer related training according to your requirements. 

Specific

STAGE 1
Equipment ratio i three 4 five six 7 eight 10
Rated output torque T2N Nm 208 290 330 310 three hundred 260 230
In.lb 1841 2567 2921 2744 2655 2301 2036
The emergency braking minute enables a thousand times in the course of the operating life of the gearbox T 2NOt Nm 3x rated output torque
In.lb
Rated enter velocity (T2N, ambient temperature of 20 levels C)b N  1n rpm 3000 3000 3000 3000 3000 3000 3000
Max input pace N 1max rpm 6000 6000 6000 6000 6000 6000 6000
Max return backlash J t  arcmin PLMD120≤5ARCMIN PLMD+ 120≤3ARCMIN customized ≤1ARCMIN
Noload torque(nt=3000rpm,gear box20ºC) T 012 Nm 3.5 two.seven 2.4 two. one.six 1.5 1.4
In.lb 31. 23.9 21.2 17.7 14.2 13.3 12.4
Twist rigidity C t21 Nm/arcmin 25
    In.lb/arcmin 221
Max radial pressure F 2AMAX N 7000
    Lbf 1575
Max axial pressure F 3RMAX N 3300
    lbf 742.5
Max roll-more than torque M 2KMax Nm 487
    In.lb 4310
Life hour L h Hr ≥20000
Efficient at entire load η % 97
Ambient temperature ºC -15 to 40
F 5 to 104
The housing makes it possible for maximum temperature ºC +ninety
F 194
Lubrication   Life Lubrication
Rotation route   Input and output in the identical path
Defense stage   IP65
Installation path   Any 
Functioning noise (i s 10 and n1 s 3000rpm vacant) LPA          DB(A) ≤58
Inertia J1 Kg.cm2 3.twenty five 2.seventy four two.71 2.65 two.sixty two 2.58 2.fifty seven
10-³in.lb.s² 2.eighty one 2.37 2.35 two.29 2.27 two.23 2.23

Business application

  • We offer quickly supply and powerful assistance all more than the world by means of a complete income and service network
  • With many years of prosperous experience, our authoritative experts offer market place-foremost consulting companies for various industrial sectors
  • Robotics, automation and manipulator technologies

A selection of servo gearboxes and mechanical transmission techniques, from cost-effective to large-finish types can be applied to different robots and their auxiliary axes, these kinds of as transmission shafts and station manage units
       
Printing machine
Modern gearbox ensures stability, synchronization accuracy and extended-expression precision even at large speeds
The excellent remedy for substantial-good quality printing procedures and other continuous responsibility programs
Choice: integrated sensor for monitoring paper pressure and similar parameters

  • Equipment resources and producing methods

Higher precision, stable operation and higher efficiency are all derived from steady, zero backlash and high rigidity mechanical method solutions, these kinds of as the software of products on feed, rotation and auxiliary axes
Functions of CZPT Precision planetary gearbox

  • Very higher power density, torque improved by forty%
  • Straightforward motor installation, optional installation with duration payment
  • Versatile installation, the gearbox can be mounted vertically, horizontally, and up or down together with the pushed shaft
  • Quite large positioning precision, return clearance is considerably less than arc minutes
  • Via helical gear meshing, the procedure is secure, and the operating noise is considerably less than 50dB-A
  • The world’s foremost life expectancy, and the raw components and mechanism of the seal ring have been optimized

Purposes.:  
PBM (regular)
Cycle Programs (ED≤60%)
Higher dynamic apps
High positioning accuracy
Reverse procedure
PBMD*Large PERCISION
Software of steady procedure (ED≤60%)
High rated pace
Temperature-delicate apps
Large quality handle transmission

Our Services.:
1) Competitive price and great high quality
2) Utilized for transmission techniques.
three) Superb overall performance, extended utilizing lifestyle
four) Prompt reaction on obtaining Inquiries or any other messages from buyers
five) only normal planetary gearbox provided
Supply and delivery: We provide CZPT transport, global convey and air transportation to provide your products to you.
(*Arrival time will fluctuate based on location country plan and targeted traffic problem.)
Serving: All goods have a one-calendar year guarantee and online technical support. 
FAQ
Q: Are you buying and selling business or maker?
A: We are team business with massive range of products and generation bases, also do investing firm company with far more than twenty several years export activities.
Q:What is actually the MOQ?
A: 1 or 2pcs is obtainable.
Q: How extended is your delivery time?
A: 3-5 days by means of DHL, TNT, UPS, FEDEX. Ocean transport is based on distinct countries.

Packaging & Delivery
packaged in Carton with foam inside of or as for each customer’s demands (Common export canton)  
 

US $158-888
/ Piece
|
1 Piece

(Min. Order)

###

Type: Bearing
Phase: Single/Three
Transport Package: Cartons
Specification: ***
Trademark: ISO, CE, RoHS
Origin: China

###

STAGE 1
Gear ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 208 290 330 310 300 260 230
In.lb 1841 2567 2921 2744 2655 2301 2036
The emergency braking moment allows 1000 times during the operating life of the gearbox T 2NOt Nm 3x rated output torque
In.lb
Rated input speed (T2N, ambient temperature of 20 degrees C)b N  1n rpm 3000 3000 3000 3000 3000 3000 3000
Max input speed N 1max rpm 6000 6000 6000 6000 6000 6000 6000
Max return backlash J t  arcmin PLMD1205ARCMIN PLMD+ 1203ARCMIN customized 1ARCMIN
Noload torque(nt=3000rpm,gear box20ºC) T 012 Nm 3.5 2.7 2.4 2.0 1.6 1.5 1.4
In.lb 31.0 23.9 21.2 17.7 14.2 13.3 12.4
Twist rigidity C t21 Nm/arcmin 25
    In.lb/arcmin 221
Max radial force F 2AMAX N 7000
    Lbf 1575
Max axial force F 3RMAX N 3300
    lbf 742.5
Max roll-over torque M 2KMax Nm 487
    In.lb 4310
Life hour L h Hr ≥20000
Efficient at full load η % 97
Ambient temperature ºC -15 to 40
F 5 to 104
The housing allows maximum temperature ºC +90
F 194
Lubrication   Life Lubrication
Rotation direction   Input and output in the same direction
Protection level   IP65
Installation direction   Any 
Operating noise (i s 10 and n1 s 3000rpm empty) LPA          DB(A) ≤58
Inertia J1 Kg.cm2 3.25 2.74 2.71 2.65 2.62 2.58 2.57
10-³in.lb.s² 2.81 2.37 2.35 2.29 2.27 2.23 2.23
US $158-888
/ Piece
|
1 Piece

(Min. Order)

###

Type: Bearing
Phase: Single/Three
Transport Package: Cartons
Specification: ***
Trademark: ISO, CE, RoHS
Origin: China

###

STAGE 1
Gear ratio i 3 4 5 6 7 8 10
Rated output torque T2N Nm 208 290 330 310 300 260 230
In.lb 1841 2567 2921 2744 2655 2301 2036
The emergency braking moment allows 1000 times during the operating life of the gearbox T 2NOt Nm 3x rated output torque
In.lb
Rated input speed (T2N, ambient temperature of 20 degrees C)b N  1n rpm 3000 3000 3000 3000 3000 3000 3000
Max input speed N 1max rpm 6000 6000 6000 6000 6000 6000 6000
Max return backlash J t  arcmin PLMD1205ARCMIN PLMD+ 1203ARCMIN customized 1ARCMIN
Noload torque(nt=3000rpm,gear box20ºC) T 012 Nm 3.5 2.7 2.4 2.0 1.6 1.5 1.4
In.lb 31.0 23.9 21.2 17.7 14.2 13.3 12.4
Twist rigidity C t21 Nm/arcmin 25
    In.lb/arcmin 221
Max radial force F 2AMAX N 7000
    Lbf 1575
Max axial force F 3RMAX N 3300
    lbf 742.5
Max roll-over torque M 2KMax Nm 487
    In.lb 4310
Life hour L h Hr ≥20000
Efficient at full load η % 97
Ambient temperature ºC -15 to 40
F 5 to 104
The housing allows maximum temperature ºC +90
F 194
Lubrication   Life Lubrication
Rotation direction   Input and output in the same direction
Protection level   IP65
Installation direction   Any 
Operating noise (i s 10 and n1 s 3000rpm empty) LPA          DB(A) ≤58
Inertia J1 Kg.cm2 3.25 2.74 2.71 2.65 2.62 2.58 2.57
10-³in.lb.s² 2.81 2.37 2.35 2.29 2.27 2.23 2.23

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Sigriner PLMD120/120+ Planetary Gearbox With High Torque and Low Backlash for Stepper and Servo Motors CE     motorbaseChina Sigriner PLMD120/120+ Planetary Gearbox With High Torque and Low Backlash for Stepper and Servo Motors CE     motorbase
editor by czh 2023-01-26

China 29mm High Torque BLDC Geared Motor with Planetary Gearbox motor efficiency

Merchandise Description

Merchandise Description
29mm high torque bldc geared motor with planetary gearbox Technical specs:

Be aware : It’s just the normal technological data for you reference, The specification such as voltage, velocity, torque, shaft can custom-made.

More Particulars:

Rated Voltage:             12V/24V

No Load Pace:           1-1000RPM

Load Torque:                0.03-thirty Nm

Reduction Ratio:           1:3.7-1:720

Output Electricity:               1-3W

Motor Diameter:            29mm

Gearbox Diameter:       28mm

Geared Motor Duration:  107-143mm

Shaft Diameter:             6mm

Shaft Type:                    D-minimize, spherical or keyway

Relevant Goods

Organization Profile
HangZhou CZPT Co. Ltd is a manufacturer and exporter of a variety of of motors with in excess of ten many years knowledge.
Our merchandise ranges contain:
1) DC Brush motor: 6-130mm diameter, .01-1000W output electrical power
two) DC Spur Gear Motor: twelve-110mm diameter, .1-300W output electricity
3) DC Planeary Gear Motor: ten-82mm diameter, .1-100W output power 
4) Brushless DC Motor: 28-110mm, 5-1500W output power 
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and direct screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w 
seven) AC Gear Motor: forty nine to 100mm diameter, 6-a hundred and forty output power 

 Production Products

Certifications

Consumer Visit and Fair 

FAQ

Q: What’s your major products?
A:We at present create Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors and Ac Motors and many others. You can check the specifications for above motors on our internet site and you can e mail us to recommend essential motors per your specification as well.

Q:How to pick a suitable motor?
A:If you have motor photographs or drawings to present us, or you have thorough specs like voltage, pace, torque, motor measurement, working method of the motor, necessary life time and sounds amount and so forth, make sure you do not wait to let us know, then we can advocate suited motor for every your ask for appropriately.

Q: Do you have personalized services for your regular motors?
A:Yes, we can personalize for every your request for the voltage, pace, torque and shaft dimensions/form. If you need additional wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it too.

Q:Do you have individual design and style service for motors?
A:Yes, we would like to style motors individually for our customers, but it might need to have some CZPT demand and layout demand. 

Q:Can I have samples for tests 1st?
A:Yes, absolutely you can. Soon after confirmed the required motor specs, we will quotation and give a proforma invoice for samples, after we get the payment, we will get a PASS from our account division to continue samples appropriately.

Q:How do you make positive motor quality?
A:We have our possess inspection techniques: for incoming components, we have signed sample and drawing to make positive certified incoming resources for creation approach, we have tour inspection in the method and last inspection to make confident certified items just before delivery.

Q:What’s your lead time?
A:Generally talking, our regular normal solution will want 25-30days, a bit for a longer time for customized items. But we are very adaptable on the direct time, it will relies upon on the specific orders

Q:What is actually your payment phrase?
A:For all our new clients, we will want 40% deposite, 60% paid out ahead of cargo.

Q:When will you reply right after received my inquiries?
A:We will response inside of 24 several hours after get your inquires.

Q:How can I trust you to make certain my money is protected?
A:We are qualified by the third get together SGS and we have exported to above 85 nations around the world up to June.2017. You can check our popularity with our existing customers in your region (if our customers do not brain), or you can order via alibaba to get trade assurance from alibaba to make sure your funds is risk-free.

Q:What is the bare minimum order quantity?
A:Our least get amount is dependent on distinct motor designs, you should electronic mail us to examine. Also, we generally do not settle for personalized use motor orders. 

Q:What is your shipping technique for motors?
A:For samples and packages significantly less than 100kg, we typically recommend specific shipping and delivery For hefty deals, we typically recommend air shipping and delivery or sea transport. But it all relies upon on our customers’ demands.

Q:What certifications do you have?
A:We presently have CE and ROSH certifications.

Q:Can you send me your price tag checklist?
A:Because we have hundreds of distinct goods, and value differs for every different specifications, we are not CZPT to offer a price list. But we can quotation within 24 several hours once received your inquirues to make certain you can get the price tag in time.

Q:Can I visit your organization?
A:Yes, welcome to check out our business, but please let us know at the very least 2 weeks in advance to aid us make sure no other conferences for the duration of the working day you pay a visit to us.

 

Many thanks!

Make contact with Us

HangZhou CZPT Co.,Ltd
Contact Individual: Celia Chen

 
 
 

 
 

 

Any e mail or trademanager inquires will be replied in 24 hrs.

Typical samples can be supply very swiftly(within 10 days)

Customized provider for sort of motor accoring to your requirement

Professional Tchnical assist and Right after-sale service

Sourcing motor areas like gears, encoders, cables, connectors and so on
 

 

 

 

Application: Universal, Industrial, Household Appliances, Power Tools, Robot, Toys, Door Lock, Monitor
Operating Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brushless
Certification: ISO9001, CCC, Ce, RoHS

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Application: Universal, Industrial, Household Appliances, Power Tools, Robot, Toys, Door Lock, Monitor
Operating Speed: Low Speed
Function: Driving
Casing Protection: Closed Type
Structure and Working Principle: Brushless
Certification: ISO9001, CCC, Ce, RoHS

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
Motor

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China 29mm High Torque BLDC Geared Motor with Planetary Gearbox     motor efficiencyChina 29mm High Torque BLDC Geared Motor with Planetary Gearbox     motor efficiency
editor by czh 2023-01-20

China High Torque BLDC Planetary Gearbox DC Gear Motor dc motor

Solution Description

 

Item Description

 

model Number of poles Stage Rated voltage Rated pace Constant locked-rotor torque Rated torque Rated electrical power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 three 24 3000 .192 .16 fifty .48

 

product Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation bodyweight
Models A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 nine.6 .05 three.947 14.six 134 24~forty eight 1000~3000 1.0 

Product Parameters

Silent stable and reliable for lengthy existence procedure

one.Voltage: 24 VDC
2.Quantity of phases: three
3.Number of amounts: four
4.Line-to-line resistance: 1.45±10%ohms
five.Line-to-line inductance: 1.27±20%mH
six.Rated recent: 3.2A
7.Rated electrical power: 50W
eight.No-load speed: 4300 rpm
9.Insulation class: B
ten.Reduction ratio: 1:58.22
eleven.Output torque: 7.5 N.m
twelve.Output pace: fifty one.5 rpm
thirteen.We can design and style the specific voltage and shaft and so on

US $85-130
/ Piece
|
50 Pieces

(Min. Order)

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Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 8

###

Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

model Number of poles Phase Rated voltage Rated speed Continuous locked-rotor torque Rated torque Rated power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 3 24 3000 0.192 0.16 50 0.48

###

model Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation weight
Units A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 9.6 0.05 3.947 14.6 134 24~48 1000~3000 1.0 
US $85-130
/ Piece
|
50 Pieces

(Min. Order)

###

Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Protection Type
Number of Poles: 8

###

Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

model Number of poles Phase Rated voltage Rated speed Continuous locked-rotor torque Rated torque Rated power Peak torque
Units     VDC RPM N.m N.m W N.m
42BYA075B030C-02 4 3 24 3000 0.192 0.16 50 0.48

###

model Peak current Torque constant Back EMF Motor length Motor length voltage range Range of rotation weight
Units A Nm/A V/KRPM g.cMoment of inertia mm VDC RPM Kg
42BYA075B030C-02 9.6 0.05 3.947 14.6 134 24~48 1000~3000 1.0 

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China High Torque BLDC Planetary Gearbox DC Gear Motor     dc motor	China High Torque BLDC Planetary Gearbox DC Gear Motor     dc motor
editor by czh 2022-12-29

China factory 16RP030 16 mm high efficiency motor 12v high torque high speed 130 rpm small planetary gearbox motor car motor

Warranty: 3months-1year
Model Number: 16RP030
Usage: Home Appliance, Beauty instrument, Intelligent Home, Wiper
Sort: Gear MOTOR
Torque: .3~10Kgf.cm
Development: Everlasting Magnet
Commutation: Brush
Safeguard Function: Drip-evidence
Speed(RPM): 1~2000rpm
Continuous Recent(A): .1~.5A
Efficiency: IE 1
Application: Surveillance, sensible curtain, water meter, electric drill
Rated Voltage: 3V, 6V, 9V, 12V, 24V
Direction of rotation: CW, CCW
Gearbox Diameter: sixteen mm
Motor kind: Dc Brush Gear Motor
Brush Sort: 6v Dc Micro Gear Motor
Operate: Pushed Tools
Search phrases: Planetary Dc Motor
Attribute: Prolonged Daily life Time
Product Title: Dc Planetary Equipment Motor
Packaging Specifics: 1. Internal: embeded in Foam pad2. Outer: paced in standard carton
Port: HangZhou, HangZhou, Hongkong

MakerZHUOXI MOTOR, ZX MOTOR
SolutionPlanetary Equipment DC Motor
Gearbox dimension16mm, 22mm, 28mm, 36mm, 42mm etc
Brush motor measurementN20, N30, 030, RE536962RE501455RE536968RE515748 Gasket Package John Deere 4045 Motor 4CYL, 4V Tractor Spare Parts Farm Tractor For John Deere 050, a hundred thirty, a hundred and eighty, 280, three hundred, 310, 370, 385, 395, 520, 3525, 3530, 3540, 545, 555, 775, 5512, 31ZY etc.
BLDC motor sizeBLDC 2418, BLDC 2838, BLDC 3625, BLDC 3650, Changchai Engine parts S195 S1115 diesel motor Governor assembly BLDC 4260 and so forth.
Voltage variety3V, 6V, 9V, 12V, 18V, 24V
Output torque100gf.cm ~ 100kgf.cm
Output speed1rpm ~ 2000rpm
Specification Firm Profile ZHUOXI MOTOR have been devoting to innovate and manufacture micro DC motors and DC Equipment Motors from 2013. With Constant advancement, we have non-public R&D Lab with professional engineers gathered plentiful sensible purposes and provided most appropriate gearbox motors for tailored projects. We have owned standard workshops with 250+ competent employees which has current the Good quality Administration Program ISO9001:2015. Major products: Gearbox motors of Spur DC equipment motor, planetary DC equipment motor, DC worm gear motor, Micro DC motor, Tiny DC Brushless motors etc. Gearbox diameter: 10mm to 100mm Voltage variety: DC 1.5V~36V Output torque: 10gf.cm~100kgf.cm Principal purposes: property appliance, workplace gear, computerized kitchen area & bathroom, instrument & meter, medical appliance, private healthcare, security keep an eye on, electronic digital camera, Agricultural Yoke Tractor Clutch Spline Pto Joint Cardan Shaft Couplings Cross Travel Common Propeller Steel u energy just take off robots, design aeroplance & toys, mini supporter, computerized folding doorways, banking system, electric powered resources, tiny pump, auto child swing and so forth. ZHUOXI MOTOR keeps supplying best services and substantial high quality items, we welcome yourvisit to our manufacturing facility and desire to cooperate with you in close to foreseeable future. Certifications Packing & Supply Advocate Products FAQ Q: Are you investing or producing ?A: We are factory for micro motors and dc gear motors, we can layout and make motors on needs.Q: How to order?A: ship us inquiry → negotiate details → validate the sample with parameter → indicator agreement/deposit → mass creation → cargo all set → harmony/shipping → aftersale serviceQ: How about Sample get?A: We would charge for samples, kindly contact us for particulars.Q: How long is the lead time and transport?A: Normally generation normally takes twenty~35days, and cargo is dependent on your needs.Q: My package deal has missing items. What can I do?A: Make sure you get in touch with our group and we will verify your buy with the package deal contents. We apologize for any inconveniences.Q: How to verify the payment?A: We acknowledge payment by T/T, NMRV Sequence gearbox reduction speed reducer equipment and worm reducer velocity gear motor nmrv gearmotor light-weight industry PayPal, other payment methods also could be accepted. Please make contact with us for specifics prior to you have accomplished.

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China factory 16RP030 16 mm high efficiency motor 12v high torque high speed 130 rpm small planetary gearbox motor     car motor