Product Description
Product Description
Planetary deceleration brushless motor has the characteristics of high precision, high rigidity, high load, high efficiency, high speed ratio, high life, low inertia, low vibration, low noise, low temperature rise, beautiful appearance, light structure, easy installation, accurate positioning and so on.
Product Parameters
Electrical Specifications
Motor Model | 42BSSE242830 | 42BSSE245630 | 42BSSE248430 |
Rated Voltage(VDC) | 24 | ||
Rated Speed(Rpm) | 3000 | ||
Rated Torque(N.m) | 0.09 | 0.18 | 0.27 |
Rated Power(W) | 28 | 56 | 84 |
L1 Length(mm) | 58 | 78 | 98 |
Note: We can manufacture products according to customer’s requirements.
Gearbox Electrical Specifications
Reducer Series | 1 | 2 |
Transmission efficiency | 95% | 90% |
Max radial load | 200N | 200N |
Max axial load | 100N | 100N |
Transmission torque | 6N.m | 12N.m |
Reduction Ratio | 5 ,10 | 20,25,40,45,50,100 |
L2 Length(mm) | 28.5 | 38 |
Outline drawing
Wiring diagram
Our Advantages
Product display
Application
Company Profile
HangZhou CZPT Motor Co., Ltd, established in 2004, is a high-tech enterprise, which is engaged in the development, production and selling kinds of micro motor and motion control systems.
Using high-quality materials, sophisticated manufacturing process and strict quality management our product line includes almost all kinds of high-quality motors, such as hybrid stepper motors, close-loop stepper motors, brushless DC motors, servo motors, etc. Our company is 1 of the leading manufacturers in domestic and international market, and our products are at the same level of international famous-brand ones. Our products are widely used in computer peripheral devices, communications, stage lighting, textiles, packaging, printing, medical equipment, sewing machines, and other industrial automation systems.
Our company is rich in technical experience, we use advanced production process and testing equipment, and obeys advanced quality management requirements in production, such as ISO9001: 2008, 6 Sigma. Besides, our company also has obtained the CE certificate, and all of our products are RoHS compliant.
With the spirit of “product innovation, high quality, excellent service”, our company will continuously focus on micro motor industry, and provide more high-quality products and more professional service for our clients. We try our best to win the client’ S trust by our high-quality products, excellent service and reasonable prices. We are becoming the leader of the micro motor industry.
Certifications
FAQ
Payments
1) We can accept EXW, FOB
2) Payment must be made before shipment.
3) Import duties, taxes and charges are not included in the item price or shipping charges. These charges are the buyer’s responsibility.
Shipping
1) We only ship to your confirmed address. Please make sure your shipping address is correct before purchase.
2) Most orders will be shipped out within 3-7 working days upon payment confirmation.
3) Shipping normally takes 7-25 working days. Most of the items will delivery in 2 weeks, while there will be a delay for something we cannot control (such as the bad weather). If it happens, just contact us, we will help you check and resolve any problem.
3) Please check the package upon receipt, if there are some damages, please contact us immediately.
Feedback & Refund
1) Feedback is important to us, if you have any problem with our products, please contact us, our technician will give you useful advises.
2) When you have the parcel and not satisfied with the goods or it is other problem, please tell us immediately, and provide us a photo showing the detail.
3) Any reason requiring for all refund. Items must be in original condition and no physical damage. Buyer responsible for all shipping cost.
If you need more information, please contact with us. We will attach great importance to your any problems.
Hope we could establish a long-term effective cooperation.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Compound |
Function: | Driving |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-04-26
China Professional 2.4V 3V Micro High Torque Dual Shaft Brushless DC Motor with Planetary Gearbox with high quality
Product Description
Note:
The specifications can be designed according to the customer’s requirements!
Application:
Electric Drill, Screwdriver, Scanners, Printers, Vending Machine, Window Curtain, Coffee Machine, Electric Lock, etc.
Parameter:
Reduction ratio | 1/4 | 1/16 | 1/64 | 1/256 | 1/1571 | 1/4096 | |
2.4V | Rated torque(g.cm) | 20 | 70 | 250 | 840 | 2000 | 2000 |
Rated speed(rpm) | 2400 | 600 | 150 | 38 | 10 | 2.8 | |
3.0V | Rated torque(g.cm) | 19 | 65 | 230 | 780 | 2000 | 2000 |
Rated speed(rpm) | 2400 | 610 | 150 | 39 | 10 | 2.8 | |
Rotation direction | CW | CW | CW | CW | CW | CW | |
Length(L-mm) | 10.2 | 13.5 | 16.8 | 20.1 | 23.4 | 26.7 |
Rated volt(V) | Rated torque(g.cm) | Rated speed(rpm) | Rated current(mA) | No-load speed(rpm) | No load current(mA) | Weight(g) |
2.4 | 6.0 | 10000 | <=450 | 12500 | <=130 | 13 |
3.0 | 5.6 | 10000 | <=340 | 12500 | <=80 | 13 |
About Us:
We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.
Work-flow:
Certificate:
RoHS, CE, and more…
Service:
ODM & OEM
Gearbox design and development
Package&Ship:
Carton, pallet, or what you want
The delivery time is about 30-45 days.
Customer’s Visiting:
FAQ:
1. Can you custom gearbox?
YES.
2. DO you provide the sample?
YES.
3. Do you provide technical support?
YES
4. Do you have a factory?
Yes, we are a professional manufacturer.
5. Can I come to your company to visit?
YES
Application: | Universal, Industrial, Household Appliances, Power Tools |
---|---|
Operating Speed: | Low Speed |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Structure and Working Principle: | Brushless |
Certification: | ISO9001, CCC |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by CX
2023-04-17
China ZD Low Noise High Efficiency BLDC Brushless DC Planetary Geared Motor For Electric Cars car motor
Item Description
Model Choice
ZD Chief has a vast variety of micro motor creation strains in the industry, which includes DC Motor, AC Motor, Brushless Motor, Planetary Equipment Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox and so on. By way of complex innovation and customization, we assist you develop exceptional application systems and offer flexible solutions for various industrial automation conditions.
• Design Variety
Our expert revenue representive and specialized group will select the appropriate model and transmission answers for your use count on your distinct parameters.
• Drawing Request
If you need far more merchandise parameters, catalogues, CAD or 3D drawings, please make contact with us.
• On Your Need to have
We can modify normal merchandise or personalize them to meet up with your particular demands.
Thorough Images
Functions:
The planetary gearbox for transmission is commonly matched with DC motor and BLDC motor. It exhibits the characters of large torque and controlablity as well as the high lasting torque. The excellent blend totally expresses the product’s more compact and higher torque.
Other Related Products
Simply click listed here to find what you are looking for:
Organization Profile
FAQ
Q: What’re your primary items?
A: We at present produce Brushed Dc Motors, Brushed Dc Equipment Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Substantial Precision Planetary Gear Box and so on. You can check out the technical specs for earlier mentioned motors on our internet site and you can email us to advise essential motors for each your specification too.
Q: How to pick a suitable motor?
A:If you have motor images or drawings to display us, or you have thorough specs like voltage, velocity, torque, motor size, operating manner of the motor, necessary life time and sounds degree and many others, please do not hesitate to allow us know, then we can suggest suitable motor for every your ask for accordingly.
Q: Do you have a customized support for your regular motors?
A: Of course, we can customise for every your request for the voltage, pace, torque and shaft dimensions/form. If you want extra wires/cables soldered on the terminal or require to include connectors, or capacitors or EMC we can make it also.
Q: Do you have an personal layout provider for motors?
A: Sure, we would like to style motors separately for our buyers, but it may possibly require some mold building cost and design and style demand.
Q: What is your guide time?
A: Typically speaking, our normal common item will require 15-30days, a bit longer for personalized merchandise. But we are extremely adaptable on the direct time, it will count on the distinct orders.
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Industrial, Power Tools, Car |
---|---|
Operating Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
###
Customization: |
---|
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Industrial, Power Tools, Car |
---|---|
Operating Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
###
Customization: |
---|
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by CX 2023-04-04
China Sample Customization Custom 24V 36V 48V 310V Industrial Forklift 29nm 188rpm 600W 0.6kw BLDC Planetary Gear Reduccer Brushless DC Motor with Hot selling
Product Description
Merchandise Description
Feature:
A. Substantial electricity assortment from 75W to 15KW
B. Dia: 57mm-180mm
C. Effortless for pace & direction adjustment
D. Rich inventory and rapidly delivery time in 10 operating days
E. Sturdy stability for driver/controller
F. Life time above steady 10000 hrs
G. IP65 protection rank is available for us
H. Previously mentioned 90% enery performance motor is accessible
I. 3D file is accessible if buyers needed
K.Substantial-functionality and secure matching driver and controller
Δ Kindly remind: As distinct consumers may require diverse motor parameter for fitting your products. If underneath motor can’t fit your need, please kindly send inquiry to us with data for rated electricity or torque,rated pace, and rated voltage for our new dimension drawing making for you. Click Here to get in touch with me. Many thanks a good deal!
Dimensions (Unit: mm )
Mounting screws are provided with equipment head.
Gearbox Specification:
Gearbox Kind |
PLF90/PLE90 |
ZPLF90/ZPLE90 |
||||
Deceleration stage |
1 |
two |
3 |
1 |
two |
3 |
Duration |
153 |
176.5 |
199.5 |
187.5 |
222 |
245.five |
Reduction ratio |
Amount 1: 3, 4, 5, 7, 10 |
110mm 600W BLDC motor with PLF120/PLE120 Planetary Gearbox
Other Motor Specification Form:
Δ Motor interface, Voltage, Pace can be customized.
For A lot more Particulars Of Product Specifications,
You should Click on listed here make contact with us for updated dimension drawing if you have other diverse parameter essential. Thanks
More Motor Flange Dimension
Δ A lot more Motor Flange Dimensions to decide on, if you need to have other dimensions. Welcome to get in touch with us to customized.
BLDC Motor with Gearbox Assortment
Business Profile
DMKE motor was established in China, HangZhou metropolis,Xihu (West Lake) Dis. district, in 2009. Right after 12 years’ creativity and improvement, we turned 1 of the leading substantial-tech businesses in China in dc motor industry.
We specialize in higher precision micro dc equipment motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers and many others. And we generate brushless dc motor and controller with wide power assortment from 5 watt to twenty kilowatt also dc servo motor energy assortment from fifty watt to ten kilowatt. They are broadly employed in automated guided car , robots, lifting equipment,cleansing machine, health-related tools, packing equipment, and numerous other industrial computerized equipments.
With a plant spot of 4000 sq. meters, we have constructed our very own source chain with high top quality management standard and handed ISO9001 certificate of top quality technique.
With far more than ten engineers for brushless dc motor and controllers’ investigation and advancement, we own powerful impartial design and advancement capability. Custom-manufactured motors and controllers are commonly approved by us. At the identical time, we have engineers who can talk fluent English. That makes we can supply intime after-product sales support and direction smoothly for our consumers.
Our motors are exported around the world, and above eighty% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea and many others. We are searching ahead to creating long-time period organization romantic relationship collectively with you for mutual enterprise accomplishment.
FAQ
Q1: What type motors you can supply?
A1: For now, we primarily provide long term magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter assortment from sixteen to 220mm,and electricity assortment from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can take 1 pcs for sample creating for your screening,and the value for sample producing will have 10% to thirty% difference than bulk cost based on diverse type.
Q3: Could you send out me a price tag list?
A3: For all of our motors, they are custom-made primarily based on different specifications like power, voltage, equipment ratio, rated torque and shaft diameter and so forth. The cost also differs according to different get qty. So it’s hard for us to offer a price list.
If you can share your detailed specification and purchase qty, we are going to see what provide we can supply.
This fall: Are you motors reversible?
A4: Indeed, nearly all dc and ac motor are reversible. We have complex men and women who can educate how to get the purpose by different wire connection.
Q5: Is it possible for you to create new motors if we provide the tooling value?
A5: Sure. Please kindly share the detailed demands like efficiency, size, yearly quantity, focus on value and so on. Then we are going to make our analysis to see if we can set up or not.
Q6:How about your supply time?
A6: For micro brush dc gear motor, the sample shipping time is 2-5 times, bulk shipping and delivery time is about fifteen-20 times, relies upon on the order qty.
For brushless dc motor, the sample provide time is about 10-fifteen times bulk time is fifteen-20 times.
Pleasecontact us for last reference.
Q7:What’s your guarantee phrases?
A6: One calendar year
Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
###
Samples: |
US$ 373.4/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Gearbox Type
|
PLF90/PLE90
|
ZPLF90/ZPLE90
|
||||
Deceleration stage
|
1
|
2
|
3
|
1
|
2
|
3
|
Length
|
153
|
176.5
|
199.5
|
187.5
|
222
|
245.5
|
Reduction ratio
|
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70 Level 3: 64, 80, 100, 125, 140, 175, 200, 250 |
Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Compound |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
###
Samples: |
US$ 373.4/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Gearbox Type
|
PLF90/PLE90
|
ZPLF90/ZPLE90
|
||||
Deceleration stage
|
1
|
2
|
3
|
1
|
2
|
3
|
Length
|
153
|
176.5
|
199.5
|
187.5
|
222
|
245.5
|
Reduction ratio
|
Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70 Level 3: 64, 80, 100, 125, 140, 175, 200, 250 |
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by CX 2023-04-03
China 36V 15W 43mm Planetary Brushless DC Motor with High Quality with high quality
Item Description
30w 36mm DC brushless Motor
Introduction
Brushless DC motor (BLDC) is made up of motor and driver, which is a kind of typical solution of mechanical and electrical and electrical integration. It is high regarded bymarket as its small volume, low noise, high efficiency, wide range of speed control and steady working state with less inaccuracy.
Specification
Model of Motor | Voltage V |
Rated Power W |
Rated Current A |
Rated Speed RPM |
Rated Torque N.m |
Lenth |
GSBLD43R30D12 | 12 | 30 | 3.eighty five | 3000 | .096 | 80mm |
GSBLD43R30D24 |
24 | thirty | 1.ninety two | 3000 | .096 | 80mm |
GSBLD43R20D12 |
12 | twenty | 2.56 | 3000 | .064 | 70mm |
GSBLD43R20D24 | 24 | twenty | 1.28 | 3000 | .064 | 70mm |
Notice:
Motor voltage, power and velocity will be custom-made according to your ask for under the permitted circumstance of adoptable dimension.
Organization Overview
Greensky Power Firm Limited is a China based international organization who is specialised in electric motor, gearbox and managing technique creating, producing, high quality controlling and buying and selling.
Mission:
We are dedicated to develop an international electrical motor organization who can supply one-end dependable merchandise with customer-oriented provider.
History:
Greensky was established in 2571 by CZPT Cheng in Los Angeles, Usa and moved to HangZhou, China in 2011. In the earlier 8 a long time, the team of Greensky continues to generate the worth to our esteemed clients all more than the planet by constructing up broad and trustworthy supply chain management method, successful quality & shipping and delivery time handle method, value effectiveness manufacturing system and fast-react specialist service.
Location:
Xihu (West Lake) Dis. district, HangZhou, China
Xihu (West Lake) Dis. is a high-tech zone which is the center of oversea Chinese talent business people. Some popular neighbours consist of Alibaba, Netease and Geely corporation.
Qualifications:
Greensky is a subsidiary of EagleEye Funds Constrained who has 3 manufacturing plants and 1 product sales workplace with far more than 500 employees and all round 200 million sales.
Greensky Overseas Exhibitions:
Greensky Certificates:
FAQ
one Q: What is actually your MOQ?
A: 1unit is okay for various sorts.
2 Q: What about your warranty?
A: A single 12 months.
three Q: Do you give OEM services with customer-symbol?
A: Indeed, we could do OEM orders, but we primarily emphasis on our possess model.
four Q: How about your payment conditions ?
A: TT, western union and paypal. 100% payment in advanced for orders significantly less $5,000. thirty% deposit and equilibrium prior to shipping and delivery for orders more than $5,000.
5 Q: How about your packing ?
A: Carton, Plywood circumstance. If you require far more, we can pack all products with pallet
6 Q: What information ought to be presented, if I acquire from you ?
A: Rated electrical power, gearbox ratio, input pace, mounting placement. Far more details, far better!
7 Q: How do you supply the get?
A: We will evaluate and select the most appropriate approaches of shipping and delivery by sea, air or express courier.
Warmly welcome your inquiries !
Application: | Universal, Industrial, Household Appliances, Power Tools, Medical Equipment |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
###
Samples: |
US$ 30/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Model of Motor | Voltage V |
Rated Power W |
Rated Current A |
Rated Speed RPM |
Rated Torque N.m |
Lenth |
GSBLD43R30D12 | 12 | 30 | 3.85 | 3000 | 0.096 | 80mm |
GSBLD43R30D24 |
24 | 30 | 1.92 | 3000 | 0.096 | 80mm |
GSBLD43R20D12 |
12 | 20 | 2.56 | 3000 | 0.064 | 70mm |
GSBLD43R20D24 | 24 | 20 | 1.28 | 3000 | 0.064 | 70mm |
Application: | Universal, Industrial, Household Appliances, Power Tools, Medical Equipment |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
###
Samples: |
US$ 30/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Model of Motor | Voltage V |
Rated Power W |
Rated Current A |
Rated Speed RPM |
Rated Torque N.m |
Lenth |
GSBLD43R30D12 | 12 | 30 | 3.85 | 3000 | 0.096 | 80mm |
GSBLD43R30D24 |
24 | 30 | 1.92 | 3000 | 0.096 | 80mm |
GSBLD43R20D12 |
12 | 20 | 2.56 | 3000 | 0.064 | 70mm |
GSBLD43R20D24 | 24 | 20 | 1.28 | 3000 | 0.064 | 70mm |
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by CX 2023-03-28
China high torque bldc motor 5000w high torque pancake motor brushless dc motor 48v 5kw for heavy Lifting platform electric vehicle motor engine
Guarantee: 3months-1year
Design Quantity: LK215BLS0450-fifteen
Usage: Electric Bicycle
Kind: Gear MOTOR
Torque: 38.2N.m
Design: Everlasting Magnet
Commutation: Brushless
Safeguard Characteristic: Drip-evidence
Speed(RPM): 1500RPM
Steady Existing(A): 156A
Efficiency: Ie 3
Product Identify: BLDC Motor
Software: Automated Merchandise
Search phrases: High Torque BLDC Motor
Motor kind: DC Brushless A few Period
Rated Voltage: 48V
Title: Brushless Motor
Dimensions: 220MM
Energy: 5KW
Rated Pace: 3000RPM/1500RPM
Shaft variety: Keyway
Packaging Information: Carton packaginghigh torque bldc motor 5000w high torque pancake motor brushless dc motor 48v 5kw for large Lifting system electric motor vehicle
Port: HangZhou HangZhou ZheJiang HangZhou HangZhou
large torque bldc motor 5000w substantial torque pancake motor brushless dc motor 48v 5kw for large Lifting system electric powered vehicle
LK215BLS0450-15
Axial magnetic area motor (Axial Flux Permanent Magnet Machine AFPMM) is also known as disk-variety everlasting magnet motor, axial magnetic field motor air hole is planar, air hole magnetic subject together the axial distribution.
Due to the fact of its compact structure (brief axial dimensions), modest measurement, large effectiveness, big energy density, very good pace regulation overall performance, little moment of inertia, large trustworthiness and limited magnetic discipline circuit, so the motor framework is small dimension, mild weight, the motor’s stator structure is convenient for the motor main and winding cooling, can get a greater heat dissipation area.
Axial magnetic discipline motors are commonly utilized in small and medium-sized new strength electric powered autos, electric forklifts, hefty AGV, lawnmower and travel, marine electrical propulsion, wind electricity and industrial tools cell platforms, 300 HP VHS MOTOR VHS280-1-4 VHS280-4-4 VHS280-6-4 VHS315-1-4 VHS315-3-4 VHS315-4-4 high quality performance hearth battling vhs motors pumps, enthusiasts and so on.
Transveres flux long term magnet motor |
Compact dimension, short axial dimensions |
Large efficiency, electricity issue .85 |
High torque density |
Reduce rotational inertia |
Tiny quantity and mild bodyweight |
The composition of the motor is conductive to the cooling of the motor core and winding |
Be broadly utilized in electrical vehicle, electric powered boat, wind electrical power technology tools, market equipmetn. |
Ongoing working hrs:thirty mins |
Size Substantial torque bldc motor
Merchandise performance
Packaging & Shipping and delivery
Business InformationHangZhou CZPT Electronic Engineering Co., Ltd. was started in 2017. The organization is located in Xihu (West Lake) Dis. District, HangZhou City, the charming city identified as “Spring Metropolis”, near to HangZhou west railway station, with handy transportation. The firm mostly engaged in substantial and minimal voltage everlasting magnet DC motor, higher and low voltage BLDCM, substantial and low voltage AC and DC servo motor, and its supporting large and lower voltage DC motor motorists, AC and DC servo motor drivers and other high-quality goods for industrial fields. The firm often adheres to the enterprise philosophy of ” direct sales golden supplier assortment hood supporter motor large pace substantial torque blower motor supporter resistor condenser fan motors 220v support very first, good quality 1st, client first, and CZPT cooperation”, and has been dedicated to supplying customers with higher-good quality merchandise and solutions.
FAQ1. Q: Can you offer detailed specialized information and drawing?A: Sure, we can. Remember to explain to us which merchandise you need and the applications, we will send out the thorough technological knowledge and drawingto you for your analysis and verify.
two.Q:Merchandise we can supply:A:Firm mainly engaged in substantial and minimal voltage long lasting magnet DC motor, high and reduced voltage BLDC Motor, higher and low voltage AC and DC servo motor, and its supporting large and lower voltage DC motor motorists, AC and DC servo motor motorists and other high-quality merchandise for industrial fields.
three.Q:How can we guarantee top quality?A:With skilled quality group, superior solution high quality plHangZhou, rigid implementation, constant advancement, the top quality of our goods is effectively managed and regular.
four.Q:Our providers:A:Acknowledge delivery phrases: FOB, CIF, EXW, FCAAcceptance payment currency: US dollar Manufacturing unit Cost D Shaft D-ring 14 Digicam Screw Tripod Screw Acceptance of payment: telegraphic transfer, letter of credit, Alibaba
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-02-19
China 20kW Electric Motors Brushless Dc Motor Permanent Magnet Motor For Cars with Hot selling
Warranty: Other
Product Amount: YGDL-20
Utilization: BOAT, Vehicle
Torque: 95Nm
Construction: Everlasting Magnet
Commutation: Brushless
Protect Attribute: Drip-proof
Velocity(RPM): 3000rpm
Steady Current(A): 105A
Performance: Ie three
Port: HangZhou
Parameters and Drawings of the Brushless PM Motor for Automobile 20~50KW
Motor standard info: total price(motor+controller+pace pedal)
Electrical power | Battery Voltage | Speed | Rated Torque | Peak Torque | Peak Electrical power | Existing | Peak Present | Effectiveness | Bodyweight |
twenty kw | 144V | 3500rpm | 55Nm | 140Nm | 50KW | 152.9A | 280A | ninety four.7% | 92kg |
22kw | 144V | 3500rpm | 60Nm | 150Nm | 56KW | 168.3A | 320A | 94.7% | 92kg |
twenty five kw | 144V | 3500rpm | 68Nm | 170Nm | 60KW | 191.4A | 380A | ninety four.8% | 98kg |
27 kw | 144V | 3500rpm | 74Nm | 180Nm | 65KW | 206.8A | 380A | 94.8% | 102kg |
thirty kw | 228V | 3500rpm | 82Nm | 200Nm | 70KW | 152.9A | 290A | 94.5% | 110kg |
35 kw | 228V | 3500rpm | ninety five.5Nm | 210Nm | 75KW | 181.5A | 350A | 94.6% | 114kg |
forty five kw | 333V | 6000rpm | 70Nm | 140Nm | 100KW | 149.6A | 280A | 94.8% | 122kg |
50 kw | 333V | 6000rpm | 78Nm | 160Nm | 110KW | 167.2A | 310A | ninety four.9% | 126kg |
- Motors have special dual-stator construction, constituting automated variable torque method with the particular driver. According to the vehicles predicament like climbing, commencing, low speed and large speed,the method operates in single-stator or twin-stator state instantly. Motor gives suitable torque to make the dynamic efficiency change to the need. No lengthier require gearbox, steer clear of substantial present discharging, conserve vitality, increase the journey length, CZPT injection molding device aluminum established screw shaft collars with a Hexagonal bore of 12 extend battery lifestyle.
- Brushless motor framework no spark. No for a longer time need to have to modify the carbon brush. No carbon brush decline. Compact structure, large overload capacity, prolonged support life.
- Motor rotor has unusual-earth everlasting magnetic field,Do not want battery energy for excitation(A brush dc motor or an ac motor needs),saving vitality. Making result is good when vehicle braking. Nicely energy comments result and electric braking effect.
- The systemworking basic principle: The travel timely checks the motor rotor situation the stator commutes according to the motor rotor situation. The motor stator windings give existing bringing optimistic torque which helps make the motor run. The drive modifications the duty cycle of the electrical power semiconductors the existing modifications the motor torque adjustments 1Pc DM3722 3 Period Electronic Driver Fit a hundred and ten 130 Nema42 Nema52 110BYGH350D Stepper Motor 7A AC110-240V For CNC Milling Router and the motor velocity adjustments.
- Exceptional load characteristics,great minimal velocity peformance,high starting up torque,tiny starting up existing, preventing large existing discharging of the battery, in accordance to the discharging traits of the battery,adapting to the requirements of car recurrent startup. The battery daily life can be extended by fifty%,The driving length can be extended about thirty% ~ 50% when billed.
- The motor is geared up with excellent unique motor drive, making use of higher efficiency imported power module and manage chip, Custom made Made Set ScrewSingleDouble SplitClamping Plastic Shaft Collar making use of industrial elements. The operating temperature is from -20°C to 60 °C. Trustworthy overall performance. Push has stepless speed regulation, ahead and backward operation, braking vitality comments. A number of protections suchas overload, overheating, overvoltage and undervoltage. Output velocity sign.
- The motor can operate proficiently through the total pace range, which has enhanced a good deal comparing with the brush DC motor and AC frequency conversion motor( obtaining higher efficiency all around rated point).
- Motors and drives are cooled by air or water. Reduced temperature. Motor adopts imported oil-have bearings. Maintenance cost-free, high trustworthiness and lengthy existence.
- Motor is horizontal kind. Motor could have raised entrance edge cover, 12V-40V 10A PWM DC Motor Pace Controller w Knob–High Performance, Higher Torque, Reduced Warmth Generating electrical motor controller dual shaft, spline shaft. The voltage, velocity and electrical power can be customized.
The Basics of a Planetary Motor
A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.
Self-centering planetary gears
This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
High torque
Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
High efficiency
A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
High cost
In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.
editor by czh2023-02-16
China 4260 Manufacturer 42mm 24V Brushless DC Planetary Gear Motor Planetary Gearhead BLDC Motor motor brushes
Product Description
one. Stator dimensions is optional
2. Risk-free, reliable, lower sounds, good starting up, long daily life
3. Robust energy
Rated voltage 5~120V/220~240V-50/60Hz
Typical utilised: Exhaust fan, air purifier, micro-oven, enthusiast, induction cooker, refrigerator, pump, heater, hood oven, blwer, air conditioner, Heater devices, dehumidifiers
Thermal protector with 1 shot fuse or multi shot fuse
Typical Industry |
Goods for market and commerce makes use of motor Products for medical appliance motor |
Application |
Home appliances motor Industrial equipment motor Medical items motor |
Primary Specialized Parameters |
Vol.: 12-48V DC |
Rated Velocity: 3000-5000RPM |
Rated Energy: 30-forty W |
Insulation Class: B F H |
Common application |
Oxygen generator |
Air drier |
Air pump |
Compression pump |
Radiator fan |
Automated bench drill |
Common product load performance | ||||||||
Type | Voltage Variety(V) | Rated Voltage (V) | Pace (RPM) | Recent (A) | Speed (RPM) | Recent (A) | P(W) | Max Eff.(%) |
BL43203-01 | ten-14/DC | 12/DC | 3200 | .2 | 3200 | 3.five | 30.5 | 73 |
BL43303-01 | 22-26DC | 24/DC | 3200 | .1 | 3200 | 1.7 | 30.five | 75 |
BL43503-01 | forty eight-fifty two/DC | forty eight/DC | 3200 | .05 | 3200 | .8 | thirty.five | 75 |
ABOUT US
Ritscher group was established up in 2006.we always emphasis on micro-motors for family electrical equipment and market appliance because environment up.at present we have 2 professional micro-motor factories in China which severally positioned in HangZhou metropolis and HangZhou town.it has an region of twenty five,000 sq. meters plants and more than three hundred workers, yearly output is 3 million pcs and has 5 million pcs once-a-year generating capacity.right after numerous years development,we experienced constructed a great status in the marketplace and acquired far more and much more customers’ trust in the globe.
We began from shaded pole motors at commencing, up to now,our solution included of shaded pole motors,synchronous motors,stepping motors ,capacitor motors, BLDC motors, DC motors and compressors. Our merchandise are broadly utilized for making fridges, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, therapeutic massage equipment and several other equipments.
As a realiable good quality guaranty,Ritscher has total R&D departement,QC office,producing department,obtain office and many others. has ideal producing tools like Aluminum diecasting, Zinc diecasting, Sheet steel stamping, Plastic injection molding and so on. also check/ detection system like multiplex temp measuring device, functionality parameter inspection gadget, Phenol peptide remedy pinhole tester,Anechoic space etc.
Endeavoring to provide the greatest merchandise and support to buyers,we constantly do the most energy to turn out to be an fantastic producer of micro motors.
Ritscher is always inclined to set up sincere organization romantic relationship with friends from all above the planet.
Welcome make contact with with us!
Just take CZPT ,appreciate present day life!
Our company FAQ for you
(1) Q: What kind motors you can give?
A:For now,we mainly offer Kitchen area Hood Motor,DC Motor,Gear Motor,Enthusiast Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor and many others.
(2) Q: Is it attainable to check out your manufacturing unit
A: Positive. But remember to kindly maintain us posted a few days in advance. We need to examine our
timetable to see if we are offered then.
(3) Q: Can I get some samples
A: It depends. If only a couple of samples for personal use or replacement, I am concerned it will
be difficult for us to provide, because all of our motors are personalized made and no inventory
available if there is no further needs. If just sample testing before the formal buy and
our MOQ, price tag and other phrases are suitable, we’d adore to provide samples.
(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is amongst a thousand~ten,000pcs for distinct designs right after sample approval.
But it truly is also alright for us to acknowledge smaller heaps like a handful of dozens, hundreds or 1000’s
For the preliminary 3 orders after sample approval.For samples, there is no MOQ need. But the much less the better (like no far more than 5pcs) on condition that the quantity is enough in case any changes essential following initial testing.
US $2.5 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Typical Market |
Products for industry and commerce uses motor Products for medical appliance motor |
Application |
Household appliances motor Industrial equipment motor Medical products motor |
Main Technical Parameters |
Vol.: 12-48V DC |
Rated Speed: 3000-5000RPM |
Rated Power: 30-40 W |
Insulation Class: B F H |
Typical application |
Oxygen generator |
Air drier |
Air pump |
Compression pump |
Radiator fan |
Automatic bench drill |
###
Typical model load performance | ||||||||
Type | Voltage Range(V) | Rated Voltage (V) | Speed (RPM) | Current (A) | Speed (RPM) | Current (A) | P(W) | Max Eff.(%) |
BL43203-01 | 10-14/DC | 12/DC | 3200 | 0.2 | 3200 | 3.5 | 30.5 | 73 |
BL43303-01 | 22-26DC | 24/DC | 3200 | 0.1 | 3200 | 1.7 | 30.5 | 75 |
BL43503-01 | 48-52/DC | 48/DC | 3200 | 0.05 | 3200 | 0.8 | 30.5 | 75 |
US $2.5 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
###
Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Typical Market |
Products for industry and commerce uses motor Products for medical appliance motor |
Application |
Household appliances motor Industrial equipment motor Medical products motor |
Main Technical Parameters |
Vol.: 12-48V DC |
Rated Speed: 3000-5000RPM |
Rated Power: 30-40 W |
Insulation Class: B F H |
Typical application |
Oxygen generator |
Air drier |
Air pump |
Compression pump |
Radiator fan |
Automatic bench drill |
###
Typical model load performance | ||||||||
Type | Voltage Range(V) | Rated Voltage (V) | Speed (RPM) | Current (A) | Speed (RPM) | Current (A) | P(W) | Max Eff.(%) |
BL43203-01 | 10-14/DC | 12/DC | 3200 | 0.2 | 3200 | 3.5 | 30.5 | 73 |
BL43303-01 | 22-26DC | 24/DC | 3200 | 0.1 | 3200 | 1.7 | 30.5 | 75 |
BL43503-01 | 48-52/DC | 48/DC | 3200 | 0.05 | 3200 | 0.8 | 30.5 | 75 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-01-28
China Planetary Gearbox Brushless DC Planet Geared Motor 24V for Automatic Ticketing Machine with Great quality
Solution Description
Item Description
Brushless Equipment Motor
one. High performance and strength conserving.
two. Pace reduction ratio is optional.
3.The external plan can be used in bulk sorting and transportation.
4.The drum motor is tailored for the conveying line.
5.With brushless gear motor, 50 kg load can be effortlessly driven.
six.Built-in photoelectric enter and output ports, easier area wiring.
7.15 interior rotating speeds and 7 exterior rotating speeds.
Solution Parameters
In depth Photos
Much more Versions
Packaging & Transport
Certifications
FAQ
Q: How to buy?
A: send us inquiry → receive our quotation → negotiate particulars → confirm the sample → sign agreement/deposit → mass generation → cargo completely ready → balance/delivery → further cooperation.
Q: How about Sample purchase?
A: Sample is available for you. please speak to us for particulars. Contact us
Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are obtainable.The other delivery methods are also accessible, you should speak to us if you want ship by the other transport way.
Q: How long is the provide?
A: Devliver time relies upon on the quantity you order. normally it takes 15-twenty five operating days.
Q: My bundle has missing items. What can I do?
A: Please speak to our assist staff and we will verify your get with the bundle contents.We apologize for any inconveniences.
Q: How to affirm the payment?
A: We acknowledge payment by T/T, PayPal, the other payment ways also could be recognized,Please make contact with us ahead of you pay out by the other payment techniques. Also thirty-fifty% deposit is available, the stability income need to be paid out ahead of transport.
US $48-50 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Car |
---|---|
Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Function: | Driving |
Casing Protection: | Totally Enclosed |
Number of Poles: | 4 |
###
Samples: |
US$ 65/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
US $48-50 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Car |
---|---|
Speed: | Constant Speed |
Number of Stator: | Single-Phase |
Function: | Driving |
Casing Protection: | Totally Enclosed |
Number of Poles: | 4 |
###
Samples: |
US$ 65/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2023-01-27
China NEMA 23 57mm 24V 36V 48V BLDC Planetary Gear Reducer Brushless DC Motor Electrical Motor for Service Robots motor driver
Product Description
NEMA 23 BLDC Motor
Standard Specification:
/Basic Specification | |
(Item) | (Specification) |
Winding sort | Star |
Hall impact angle | one hundred twenty one hundred twenty degree electrical angle |
Shaft operate out | .571mm |
Radial play | .02mm@450g |
Finish engage in | .08mm@450g |
Max.radial force | 75N @20mm sort the flange |
Max.axial pressure | 15N |
Insulation course | Class B |
Dielectric power | 500VDC for 1 moment |
Insulation resistance | 100MΩ Min.,500VDC |
Electrical Specification:
/Electrical Specification: | ||||||
/Design | ||||||
Specification | Device | JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 |
Quantity Of Phase | Section | 3 | ||||
Quantity Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | .055 | .eleven | .22 | .33 | .44 |
Rated Recent | Amps | 1.two | two | 3.six | five.3 | 6.8 |
Rated Electrical power | W | 23 | forty six | 92 | 138 | 184 |
Peak Torque | N.m | .sixteen | .33 | .66 | 1 | 1.32 |
Peak Existing | Amps | 3.five | 6.8 | eleven.five | 15.5 | 20.five |
Back E.M.F | V/Krpm | seven.eight | seven.7 | seven.4 | 7.3 | 7.1 |
Torque Continuous | N.m/A | .074 | .073 | .07 | .07 | .068 |
Rotor Inertia | g.c | 30 | 75 | 119 | 173 | 230 |
Human body Length | mm | 37 | 47 | 67 | 87 | 107 |
Fat | Kg | .33 | .forty four | .75 | 1 | 1.twenty five |
Sensor | /Honeywell | |||||
Insulation Course | B | |||||
Diploma of Security | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -fifteen~+50ºC | |||||
Working Humidity | 85% RH() | |||||
Doing work Surroundings | (),,,, | |||||
Altitude | 1000 |
Drawing:
one. who are we?
We are primarily based in ZheJiang , China, begin from 2011,promote to Domestic Marketplace(26.00%),Western Europe(20.00%),North
The usa(twenty.00%),Northern Europe(10.00%),Jap Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The united states(2.00%). There are overall about 51-one hundred men and women in our workplace.
two. how can we guarantee top quality?
We are based in ZheJiang , China, begin from 2011,promote to Domestic Market(26.00%),Western Europe(twenty.00%),North
America(twenty.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South The us(2.00%). There are whole about 51-one hundred people in our place of work.
three.what can you buy from us?
Constantly a pre-production sample just before mass manufacturing
Often closing Inspection ahead of cargo
four. why should you acquire from us not from other suppliers?
Professional one-to-1 motor customized . The world’s huge organization of choice for large quality suppliers . ISO9001:2008 quality management method certification, by way of the CE, ROHS certification.
five. what solutions can we offer?
Recognized Delivery Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Specific Shipping and delivery,DAF,DES
Accepted Payment Forex:USD,EUR,CAD,HKD,GBP,CNY
Acknowledged Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit rating Card,PayPal,Western Union,Income,Escrow
Language Spoken:English,Chinese
Application: | Universal, Household Appliances, Car |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control |
Casing Protection: | Closed Type |
Number of Poles: | 8 |
###
Samples: |
US$ 60/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
/General Specification | |
(Item) | (Specification) |
Winding type | Star |
Hall effect angle | 120 120 degree electrical angle |
Shaft run out | 0.025mm |
Radial play | 0.02mm@450g |
End play | 0.08mm@450g |
Max.radial force | 75N @20mm form the flange |
Max.axial force | 15N |
Insulation class | Class B |
Dielectric strength | 500VDC for one minute |
Insulation resistance | 100MΩ Min.,500VDC |
###
/Electrical Specification: | ||||||
/Model | ||||||
Specification | Unit | JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 |
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
Rated Power | W | 23 | 46 | 92 | 138 | 184 |
Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
Rotor Inertia | g.c | 30 | 75 | 119 | 173 | 230 |
Body Length | mm | 37 | 47 | 67 | 87 | 107 |
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
Sensor | /Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH() | |||||
Working Environment | (),,,, | |||||
Altitude | 1000 |
Application: | Universal, Household Appliances, Car |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Function: | Control |
Casing Protection: | Closed Type |
Number of Poles: | 8 |
###
Samples: |
US$ 60/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
/General Specification | |
(Item) | (Specification) |
Winding type | Star |
Hall effect angle | 120 120 degree electrical angle |
Shaft run out | 0.025mm |
Radial play | 0.02mm@450g |
End play | 0.08mm@450g |
Max.radial force | 75N @20mm form the flange |
Max.axial force | 15N |
Insulation class | Class B |
Dielectric strength | 500VDC for one minute |
Insulation resistance | 100MΩ Min.,500VDC |
###
/Electrical Specification: | ||||||
/Model | ||||||
Specification | Unit | JK57BLS005 | JK57BLS01 | JK57BLS02 | JK57BLS03 | JK57BLS04 |
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 4 | ||||
Rated Voltage | VDC | 36 | ||||
Rated Speed | Rpm | 4000 | ||||
Rated Torque | N.m | 0.055 | 0.11 | 0.22 | 0.33 | 0.44 |
Rated Current | Amps | 1.2 | 2 | 3.6 | 5.3 | 6.8 |
Rated Power | W | 23 | 46 | 92 | 138 | 184 |
Peak Torque | N.m | 0.16 | 0.33 | 0.66 | 1 | 1.32 |
Peak Current | Amps | 3.5 | 6.8 | 11.5 | 15.5 | 20.5 |
Back E.M.F | V/Krpm | 7.8 | 7.7 | 7.4 | 7.3 | 7.1 |
Torque Constant | N.m/A | 0.074 | 0.073 | 0.07 | 0.07 | 0.068 |
Rotor Inertia | g.c | 30 | 75 | 119 | 173 | 230 |
Body Length | mm | 37 | 47 | 67 | 87 | 107 |
Weight | Kg | 0.33 | 0.44 | 0.75 | 1 | 1.25 |
Sensor | /Honeywell | |||||
Insulation Class | B | |||||
Degree of Protection | IP30 | |||||
Storage Temperature | -25~+70ºC | |||||
Operating Temperature | -15~+50ºC | |||||
Working Humidity | 85% RH() | |||||
Working Environment | (),,,, | |||||
Altitude | 1000 |
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by czh 2023-01-25