China supplier Yrkk Heavy Duty High Voltage Slip Ring Ball Re-Rolling Mill AC Motor with high quality

Product Description

The high-voltage slip ring motor is a wound-type three-phase asynchronous motor. The power rating, installation dimensions and electrical performance of this type of motor are in compliance with relevant IEC standards. The basic installation method of the motor is the horizontal bottom angle (IMB3), the working system is the continuous working system (S1), and the wound rotor is made of Class F insulation material.
The bearings of high voltage slip ring motors are available in both rolling and plain bearings, depending on the motor power and speed. The rated frequency of the motor’s power supply is 50Hz, the rated voltage is 6000V/10000V, and the basic type of protection is IP54. The motor slip ring housing can be protected to IP22 or IP23. Other voltage, frequency and degree of protection motors are also available CHINAMFG request.
High-voltage slip ring motors can be used to drive a variety of different machinery, such as compressors, pumps, crushers, cutting machine tools, transportation machinery and other mechanical equipment, in mining, machinery industry, petrochemical industry, power plants and other industrial and mining Used as a prime mover in an enterprise. The motor used to drive the blower, coal mill, rolling mill and winch should indicate the purpose and technical requirements when ordering, and adopt special design to ensure reliable operation.

Center height range: H355 ~ 800mm
Power range: 185kW ~ 5000kW
Number of poles: 2/4/6/8/10/12/16
Rated voltage: 3000V/3300V/6000V/6600V/10000V/11000V
Rated frequency: 50HZ/60HZ
Protection level: IP54 or IP55
Insulation class: F
Work system: S1 (continuous)
Cooling method: IC611/IC616
Installation form: IMB3
Motor connection: Y (three outlet terminals in the junction box, the junction box from the extension of the spindle is located on the right side of the base)
Altitude: no more than 1000m
This type of motor is suitable for use in environments where the ambient air temperature does not exceed 40 ° C and there is no serious dust, the minimum ambient air temperature is -15 ° C, and there is no corrosive and explosive gas in the air (which can also be made into a damp heat or high-altitude motor).

The high-voltage slip ring motor adopts a box structure, and the frame is welded by steel plate, which is light in weight and good in rigidity.
The high voltage slip ring motor is a closed-structure motor with an air-to-air cooler at the top. The stator winding adopts Class F heat-resistant insulating material, and the top binding is reliable, and the vacuum pressure immersion paint makes the motor have good insulation performance and mechanical strength.
The rotor of the high voltage slip ring motor uses a winding structure of a copper conductor. Bearings are available in both rolling and plain bearings, depending on the speed and power of the motor.

There are many types of motor products manufactured and sold by our company. The main products are high- and low-voltage three-phase asynchronous motors. The motor structure types include squirrel-cage type and winding type. Among them, high-voltage synchronous motors mainly support air compressors and mine ball mill equipment. use. We adhere to the service tenet of “focus on products, service with heart” and provide high-quality motor products to customers.

The company has large-scale laboratory, intelligent CNC winding machine, CNC rising machine, automatic wrapping machine, VPI high pressure vacuum immersion system, large-scale dipping paint drying furnace, 60 tons test platform, large vertical car, milling machine, grinding machine, Each type of dynamic balancing machine, double-feedback test and detection system with 6MW (12MW) motor and other motor production professional equipment more than 500 sets, sound mechanical equipment processing capacity, to lay a good foundation for customers to improve good quality motor products.

1. The outer packaging of the products are all standard export-oriented wooden plywood packaging.
2, the product packaging is protected by moisture, water plastic soft packaging
3. For products with special transportation requirements (such as temperature, fragile, variability, and easy to get wet), the packaging protection measures will be strengthened, and the target mark will be printed on the package.
4. There are obvious signs and symbols on the packing box that must be paid attention to during transportation and storage (such as position, moisture, rain, shockproof, lifting position, etc.).

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Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: Yrkk
Rotor Structure: Winding Type
Casing Protection: Protection Type
Customization:
Available

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induction motor

What factors should be considered when selecting an AC motor for a particular application?

When selecting an AC motor for a particular application, several factors need to be considered to ensure the motor meets the requirements and performs optimally. Here are the key factors to consider:

  1. Power Requirements: Determine the power requirements of the application, including the required torque and speed. The motor should have adequate power output to meet the demands of the specific task. Consider factors such as starting torque, running torque, and speed range to ensure the motor can handle the load effectively.
  2. Motor Type: There are different types of AC motors, including induction motors, synchronous motors, and brushless DC motors. Each type has its own characteristics and advantages. Consider the application’s requirements and factors such as speed control, efficiency, and starting torque to determine the most suitable motor type.
  3. Environmental Conditions: Assess the environmental conditions in which the motor will operate. Factors such as temperature, humidity, dust, and vibration levels can impact motor performance and longevity. Choose a motor that is designed to withstand the specific environmental conditions of the application.
  4. Size and Space Constraints: Consider the available space for motor installation. Ensure that the physical dimensions of the motor, including its length, diameter, and mounting arrangement, are compatible with the available space. Additionally, consider the weight of the motor if it needs to be mounted or transported.
  5. Efficiency: Energy efficiency is an important consideration, as it can impact operational costs and environmental sustainability. Look for motors with high efficiency ratings, which indicate that they convert electrical energy into mechanical energy with minimal energy loss. Energy-efficient motors can lead to cost savings and reduced environmental impact over the motor’s lifespan.
  6. Control and Speed Requirements: Determine if the application requires precise speed control or if a fixed speed motor is sufficient. If variable speed control is needed, consider motors that can be easily controlled using variable frequency drives (VFDs) or other speed control mechanisms. For applications that require high-speed operation, select a motor that can achieve the desired speed range.
  7. Maintenance and Serviceability: Assess the maintenance requirements and serviceability of the motor. Consider factors such as the accessibility of motor components, ease of maintenance, availability of spare parts, and the manufacturer’s reputation for reliability and customer support. A motor that is easy to maintain and service can help minimize downtime and repair costs.
  8. Budget: Consider the budget constraints for the motor selection. Balance the desired features and performance with the available budget. In some cases, investing in a higher quality, more efficient motor upfront can lead to long-term cost savings due to reduced energy consumption and maintenance requirements.

By carefully considering these factors, it is possible to select an AC motor that aligns with the specific requirements of the application, ensuring optimal performance, efficiency, and reliability.

induction motor

Can you explain the difference between single-phase and three-phase AC motors?

In the realm of AC motors, there are two primary types: single-phase and three-phase motors. These motors differ in their construction, operation, and applications. Let’s explore the differences between single-phase and three-phase AC motors:

  • Number of Power Phases: The fundamental distinction between single-phase and three-phase motors lies in the number of power phases they require. Single-phase motors operate using a single alternating current (AC) power phase, while three-phase motors require three distinct AC power phases, typically referred to as phase A, phase B, and phase C.
  • Power Supply: Single-phase motors are commonly connected to standard residential or commercial single-phase power supplies. These power supplies deliver a voltage with a sinusoidal waveform, oscillating between positive and negative cycles. In contrast, three-phase motors require a dedicated three-phase power supply, typically found in industrial or commercial settings. Three-phase power supplies deliver three separate sinusoidal waveforms with a specific phase shift between them, resulting in a more balanced and efficient power delivery system.
  • Starting Mechanism: Single-phase motors often rely on auxiliary components, such as capacitors or starting windings, to initiate rotation. These components help create a rotating magnetic field necessary for motor startup. Once the motor reaches a certain speed, these auxiliary components may be disconnected or deactivated. Three-phase motors, on the other hand, typically do not require additional starting mechanisms. The three-phase power supply inherently generates a rotating magnetic field, enabling self-starting capability.
  • Power and Torque Output: Three-phase motors generally offer higher power and torque output compared to single-phase motors. The balanced nature of three-phase power supply allows for a more efficient distribution of power across the motor windings, resulting in increased performance capabilities. Three-phase motors are commonly used in applications requiring high power demands, such as industrial machinery, pumps, compressors, and heavy-duty equipment. Single-phase motors, with their lower power output, are often used in residential appliances, small commercial applications, and light-duty machinery.
  • Efficiency and Smoothness of Operation: Three-phase motors typically exhibit higher efficiency and smoother operation than single-phase motors. The balanced three-phase power supply helps reduce electrical losses and provides a more constant and uniform torque output. This results in improved motor efficiency, reduced vibration, and smoother rotation. Single-phase motors, due to their unbalanced power supply, may experience more pronounced torque variations and slightly lower efficiency.
  • Application Suitability: The choice between single-phase and three-phase motors depends on the specific application requirements. Single-phase motors are suitable for powering smaller appliances, such as fans, pumps, household appliances, and small tools. They are commonly used in residential settings where single-phase power is readily available. Three-phase motors are well-suited for industrial and commercial applications that demand higher power levels and continuous operation, including large machinery, conveyors, elevators, air conditioning systems, and industrial pumps.

It’s important to note that while single-phase and three-phase motors have distinct characteristics, there are also hybrid motor designs, such as dual-voltage motors or capacitor-start induction-run (CSIR) motors, which aim to bridge the gap between the two types and offer flexibility in certain applications.

When selecting an AC motor, it is crucial to consider the specific power requirements, available power supply, and intended application to determine whether a single-phase or three-phase motor is most suitable for the task at hand.

induction motor

What are the main components of an AC motor, and how do they contribute to its operation?

An AC motor consists of several key components that work together to facilitate its operation. These components include:

  1. Stator: The stator is the stationary part of an AC motor. It is typically made of a laminated core that provides a path for the magnetic flux. The stator contains stator windings, which are coils of wire wound around the stator core. The stator windings are connected to an AC power source and produce a rotating magnetic field when energized. The rotating magnetic field is a crucial element in generating the torque required for the motor’s operation.
  2. Rotor: The rotor is the rotating part of an AC motor. It is located inside the stator and is connected to a shaft. The rotor can have different designs depending on the type of AC motor. In an induction motor, the rotor does not have electrical connections. Instead, it contains conductive bars or coils that are short-circuited. The rotating magnetic field of the stator induces currents in the short-circuited rotor conductors, creating a magnetic field that interacts with the stator field and generates torque, causing the rotor to rotate. In a synchronous motor, the rotor contains electromagnets that are magnetized by direct current, allowing the rotor to lock onto the rotating magnetic field of the stator and rotate at the same speed.
  3. Bearing: Bearings are used to support and facilitate the smooth rotation of the rotor shaft. They reduce friction and allow the rotor to rotate freely within the motor. Bearings are typically located at both ends of the motor shaft and are designed to withstand the axial and radial forces generated during operation.
  4. End Bells: The end bells, also known as end covers or end brackets, enclose the motor’s stator and rotor assembly. They provide mechanical support and protection for the internal components of the motor. End bells are typically made of metal and are designed to provide a housing for the bearings and secure the motor to its mounting structure.
  5. Fan or Cooling System: AC motors often generate heat during operation. To prevent overheating and ensure proper functioning, AC motors are equipped with fans or cooling systems. These help dissipate heat by circulating air or directing airflow over the motor’s components, including the stator and rotor windings. Effective cooling is crucial for maintaining the motor’s efficiency and extending its lifespan.
  6. Terminal Box or Connection Box: The terminal box is a housing located on the outside of the motor that provides access to the motor’s electrical connections. It contains terminals or connection points where external wires can be connected to supply power to the motor. The terminal box ensures a safe and secure connection of the motor to the electrical system.
  7. Additional Components: Depending on the specific design and application, AC motors may include additional components such as capacitors, centrifugal switches, brushes (in certain types of AC motors), and other control devices. These components are used for various purposes, such as improving motor performance, providing starting assistance, or enabling specific control features.

Each of these components plays a crucial role in the operation of an AC motor. The stator and rotor are the primary components responsible for generating the rotating magnetic field and converting electrical energy into mechanical motion. The bearings ensure smooth rotation of the rotor shaft, while the end bells provide structural support and protection. The fan or cooling system helps maintain optimal operating temperatures, and the terminal box allows for proper electrical connections. Additional components are incorporated as necessary to enhance motor performance and enable specific functionalities.

China supplier Yrkk Heavy Duty High Voltage Slip Ring Ball Re-Rolling Mill AC Motor   with high quality China supplier Yrkk Heavy Duty High Voltage Slip Ring Ball Re-Rolling Mill AC Motor   with high quality
editor by CX 2024-04-11